Process Engineer – RFID Labels Manufacturing

About Tata Electronics:

Tata Electronics (a wholly owned subsidiary of Tata Sons Pvt. Ltd.) is building India’s first AI-enabled state-of-the-art Semiconductor Foundry. This facility will produce chips for applications such as power management IC, display drivers, microcontrollers (MCU) and high-performance computing logic, addressing the growing demand in markets such as automotive, computing and data storage, wireless communications and artificial intelligence.

Tata Electronics is a subsidiary of the Tata group. The Tata Group operates in more than 100 countries across six continents, with the mission 'To improve the quality of life of the communities we serve globally, through long term stakeholder value creation based on leadership with Trust.

The RFID Labels Manufacturing Process Engineer will be responsible for developing, optimizing, and maintaining the manufacturing processes used to produce RFID labels. The ideal candidate will have hands-on experience with RFID label production, including process engineering, quality control, equipment maintenance, and process improvement initiatives. They will collaborate with cross-functional teams to ensure efficient, cost-effective, and high-quality production processes while adhering to company standards and goals.

Key Responsibilities:

Process Development & Optimization:

• Design, implement, and optimize RFID label production processes for improved efficiency, yield, and cost reduction.
• Troubleshoot and resolve manufacturing process issues to maintain smooth operations.

Equipment Maintenance & Troubleshooting:

• Support in successful installation of machinery and preparation of validation procedures.
• Ensure the reliability and performance of production equipment, including printers, label applicators, testers and RFID encoding machines (if required).
• Conduct regular equipment inspections and coordinate preventive maintenance schedules.

Quality Assurance:

• Collaborate with the quality team to monitor and uphold RFID label quality standards throughout the manufacturing process.
• Analyze process data and implement corrective actions to prevent defects or quality lapses.

Process Documentation:

• Develop and maintain detailed documentation of manufacturing processes, standard operating procedures (SOPs), and technical workflows.
• Regular reporting of project status on timing, quality and potential risks.
• Train operators and technicians on process changes or updates as needed.

Continuous Improvement:

• Apply Lean Manufacturing and Six Sigma methodologies to identify and implement process enhancements achieving a smooth ramp in production.
• Use data analysis and KPIs to identify bottlenecks and implement solutions to maximize efficiency and productivity (ex: 100% yield, on-time delivery process)

Cross-functional Collaboration:

• Work closely with design, engineering, supply chain, and quality assurance teams to ensure alignment across departments.
• Participate in new product development and the integration of new technologies into the manufacturing process.

Compliance & Safety:

• Ensure adherence to industry and company safety standards and regulatory compliance during all manufacturing processes.
• Conduct risk assessments and implement safety protocols as necessary.

Qualifications:

Education:

• Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Printing Engineering, Industrial Engineering, Materials Science, or a related field.

Experience:

• Minimum of 5-7 years of experience in a manufacturing engineering role, preferably in RFID labels manufacturing, or a related field.
• Hands-on experience with RFID label production processes, including printing, encoding, and assembly.

Skills & Knowledge:

• Proven expertise in manufacturing process design, process control, and equipment maintenance.
• Familiarity with RFID technology, including passive/active RFID label encoding, printing, and testing processes.
• Strong knowledge on materials used in RFID labels and their nature.
• Good exposure to RFID labels failure analysis, and RFID ecosystem development.
• Proficiency in Lean Manufacturing, Six Sigma, or other process optimization methodologies.
• Strong technical problem-solving, analytical, and troubleshooting skills.
• Proficiency with CAD software, ERP systems, and data analysis tools.

Preferred Qualifications:

• Advanced degree (Master's or equivalent) in Engineering or a related technical field.
• Experience with automated production equipment and robotics.
• Familiarity with statistical process control (SPC) and other quality management tools.