Electrical PLC Control Engineer

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Job Summary:

Key Responsibilities:

• Design & Development:

• Interpret electrical schematics, P&IDs, and functional specifications to design and develop PLC-based control systems.
• Select and specify appropriate electrical components, sensors, actuators, and control hardware.
• Develop detailed electrical drawings, wiring diagrams, and panel layouts using CAD software (e.g., AutoCAD Electrical, EPLAN).

• PLC Programming:

• Develop, test, and debug PLC programs from scratch or modify existing code using various PLC platforms (e.g., Siemens TIA Portal, Rockwell Studio 5000/Logix Designer, Mitsubishi GX Works, Omron CX-One).
• Implement control logic, algorithms, and safety interlocks in accordance with project requirements and industry standards.
• Optimize PLC programs for efficiency, reliability, and maintainability.

• HMI/SCADA Development:

• Design and develop user-friendly HMI/SCADA screens for process visualization, data acquisition, and operator control.
• Configure alarms, trends, recipes, and reporting functionalities within HMI/SCADA applications.

• Commissioning & Testing:

• Perform factory acceptance testing (FAT) and site acceptance testing (SAT) of control systems.
• Conduct I/O checks, troubleshoot electrical and programming issues, and optimize system performance during commissioning.
• Collaborate with cross-functional teams, including mechanical engineers, process engineers, and operators, to ensure successful system integration.

• Troubleshooting & Support:

• Provide technical support and troubleshooting for existing control systems, identifying and resolving electrical and programming faults.
• Participate in on-call rotations or provide after-hours support as needed.

• Documentation:

• Create and maintain comprehensive technical documentation, including electrical schematics, program comments, user manuals, and project reports.
• Ensure all documentation is accurate, up-to-date, and meets project standards.

• Continuous Improvement:

• Stay updated with the latest industry trends, technologies, and best practices in industrial automation.
• Identify opportunities for process improvement, cost reduction, and enhanced system performance.
• Adhere to all relevant safety regulations and company policies.

Qualifications:

• Bachelor's degree in Electrical Engineering, Automation Engineering, Mechatronics, or a related field.
• 5+ years of proven experience as an Electrical PLC Control Engineer in an industrial automation environment.
• Strong proficiency in programming and configuring PLCs from at least one major vendor (e.g., Siemens, Rockwell Automation, Mitsubishi, Omron).
• Hands-on experience with HMI/SCADA development.
• Solid understanding of industrial communication protocols (e.g., Ethernet/IP, Profinet, Modbus TCP/RTU, OPC UA).
• Familiarity with electrical design software (e.g., AutoCAD Electrical, EPLAN).
• Knowledge of industrial safety standards (e.g., IEC 61508, IEC 62061, ISO 13849) is a plus.
• Excellent problem-solving, analytical, and troubleshooting skills.
• Strong communication (written and verbal) and interpersonal skills.
• Ability to work independently and as part of a team.
• Willingness to travel to client sites for commissioning and support (if applicable, specify travel percentage).

Preferred Skills (Nice to Have):

• Experience with robotic systems and integration.
• Knowledge of databases and data acquisition systems.
• Familiarity with functional safety programming.
• Certification in relevant PLC platforms.

Benefits:

To Apply: