Location : Sanand , Gujrath
The role of the Sr/Staff Process Engineer is developing assembly processes for photonics/optics products; including developing process flows and manufacturing assembly instructions, selecting/sourcing capital equipment and test fixtures/hardware, building prototypes, developing training materials, and the implementation of developed processes worldwide at Jabil manufacturing sites.
- Working closely with customers and Jabil’s extended cross-functional teams (R&D, Manufacturing, Program Management, Quality) to deliver optimized process solutions for both customer-designed and Jabil-designed products. You will also support R&D in evaluating performance of early product releases.
Essential Duties And Responsibilities
- Develop and optimize process flows and manufacturing assembly instructions for new and existing photonics products involving key process step such as Die Attach, Active Alignment and Mechanical Assy
- Conduct Design for Optical Manufacturability Analysis for products developed by Jabil’s customers and internally, by Jabil’s design teams.
- Provide estimate of the First Pass Yield, develop rework scenarios, conduct manufacturing capacity analysis, as per product demand forecasts provided by Sales/Business Managers.
- Lead or participate in New Product Introduction (NPI) activities as Process Prime.
- Conduct or support root cause analysis & troubleshooting activities for both NPI and volume production.
- Analyze First Pass Yield data to determine issues with product design and manufacturing floor setup and recommend corrective actions.
- Develop and modify fiber splicing and connector inspection recipes, control and program process equipment.
- Provide conceptual design and assist mechanical designers in order to develop customized assembly tools and fixtures.
- Assist QA in the development and implementation of Statistical Process Control procedures, calculate and track Process Capability Index (Cpk)
- Verify process equipment operation, performance, stability and robustness.
- Generate training plans, check lists, and troubleshooting manuals.
- Provide training to technicians, assembly operators and production floor staff, as required.
- Assist in developing budgets, quoting new projects and estimating cost impact of change requests.
- Collaborate with extended teams to develop project schedules and execute projects to completion.
Job Qualifications
KNOWLEDGE REQUIREMENTS
- Demonstrated experience in the development of assembly processes for optical products (devices, modules, line cards, transceivers, etc).
- Strong knowledge of English (both spoken and written). Able to converse on technical topics in English, and to prepare and present reports in English.
- Good understanding of manufacturing test strategies for optical products.
- Good knowledge of modern materials, such as different types of adhesives, ceramic substrates, fibers, optical lens, FAU cables and semiconductor materials.
- Good understanding of Statistical Process Control techniques.
- Good understanding of fundamental optical concepts such as optical power, insertion loss, optical power loss/gain, optical wavelength/spectrum, polarization, polarization dependent loss, polarization extinction ratio, optical signal-to-noise ratio, etc.
- Basic understanding of key test and measurement concepts utilized in optical characterization of optical amplifiers, transceivers, multiplexers, such as gain, bit error rate, eye diagram characterization, jitter, etc.
- Experience with basic test equipment used for test and characterization of fiber-optic products, such as laser sources, optical power meters, optical amplifiers, back reflection meters, etc.
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