QA/QC Manager

Job Title: QA/QC Manager
Location: Bhiwandi, Maharashtra
Department: Quality Assurance / Quality Control
Reporting To: Plant Head / Operations Manager / Director

Job Purpose

We are seeking an experienced QA/QC Manager to lead and manage the Quality Assurance and Quality Control functions at our manufacturing unit. The role focuses on ensuring all products and processes comply with internal quality standards, customer specifications, and ISO requirements. This includes implementing robust inspection systems, conducting in-line checks, and driving continuous improvement across CNC machining, hose assembly, and related manufacturing processes.

Key Responsibilities

1. Quality Management & Compliance

• Implement, maintain, and enhance compliance with ISO 9001, ISO 14001, and ISO 45001 standards.
• Prepare and maintain quality documentation including Quality Manual, SOPs, Work Instructions, NCR reports, CAPA, etc.
• Lead internal audits and coordinate external audits (e.g., TUV, customer audits).
• Oversee calibration of measuring instruments and ensure proper traceability.

2. In-line Quality Checks

• Design and enforce inspection protocols at various production stages (cutting, CNC, drilling, crimping, testing).
• Ensure execution of First Piece Inspection (FPI), In-Process Inspection (IPI), and Final Inspection (FI) with accurate record-keeping.

3. CNC Machining Quality

• Review machining tolerances, surface finishes, and geometric dimensions.
• Interpret engineering drawings and verify components using instruments such as calipers, micrometers, height gauges, and CMM (if available).
• Maintain control plans and inspection criteria for CNC parts.

4. Hose Assembly Quality Control

• Validate crimp dimensions, pressure test results, and visual inspection standards.
• Document hydrostatic test reports, burst test data, and ensure batch traceability.
• Maintain jigs, gauges, and Go/No-Go standards.

5. Team Leadership & Training

• Supervise and guide quality inspectors and technicians.
• Conduct training programs to enhance quality awareness on the shop floor.
• Foster a culture of continuous improvement.

6. Root Cause Analysis & CAPA

• Investigate internal and external quality complaints.
• Use tools such as 5-Why, Fishbone Diagram, Pareto Analysis for root cause identification.
• Implement corrective and preventive actions (CAPA) and monitor effectiveness.

Key Deliverables (KPIs)

• Reduction in rejection/rework rates
• Customer complaint index improvement
• Timely closure of internal audit findings
• ISO compliance score maintenance
• Minimization of inspection backlog and cycle time
• Coverage of employee training initiatives

Qualifications

• Diploma or Degree in Mechanical / Production Engineering
• Minimum 2–5 years of experience in QA/QC within a manufacturing environment
• Knowledge of ISO 9001, ISO 14001, ISO 45001 standards (certifications preferred)
• Experience in CNC machining, hose assembly, and hydro testing is an advantage
• Familiarity with tools like 8D, 5S, SPC, MSA, and FMEA

Skills Required

• Strong attention to detail and commitment to process discipline
• Proficiency in MS Excel, Word, and QA software tools
• Effective communication and documentation skills
• Leadership and training capability

Job Types: Full-time, Permanent

Pay: ₹30,000.00 - ₹50,000.00 per month

Work Location: In person