Production In-Charge (exp. in ferrous/non-ferrous foundry)

Foundry Industry

Profile - Production In-Charge

Qualification - B.Tech / Diploma - Mech.

Experience - Min. 8+ yrs. in ferrous/non-ferrous foundry industry (Expertise: High Pressure Molding Line, Sand Casting, Foundry, Team Handling, etc.)

Location- Uluberia , West Bengal

Age Range: 40–45 years preferred

JD

The Production In-Charge oversees the end-to-end operations of the foundry floor, ensuring timely, efficient, and quality-driven production of castings. The role demands strong technical expertise in high-pressure molding lines, sand casting processes, and effective team leadership.

1. Production Planning & Execution

• Develop and implement daily, weekly, and monthly production schedules.
• Ensure efficient use of high-pressure molding lines and optimize casting cycles.
• Monitor production output against set targets and take corrective actions when needed.
• Coordinate with the design, pattern, and melting teams for seamless workflow.

2. Process Supervision & Control

• Supervise sand preparation, mold assembly, pouring, cooling, knockout, and fettling processes.
• Ensure proper usage and maintenance of molding machines (DISA, HWS, Sinto, etc.).
• Implement and monitor process parameters for consistent casting quality.

3. Quality Assurance

• Ensure strict adherence to quality standards and specifications.
• Coordinate with the Quality department to analyze defects and implement root cause corrective actions (RCCA).
• Promote defect prevention and continuous improvement activities.

4. Material Management

• Monitor availability and consumption of raw materials (scrap, alloys, sand, binders, cores).
• Reduce material wastage and manage rework/rejection effectively.

5. Team Handling & Coordination

• Lead and motivate shop floor operators, supervisors, and support staff.
• Allocate manpower efficiently across shifts and processes.
• Conduct regular training and skill development sessions for workers.

6. Maintenance Coordination

• Ensure preventive and breakdown maintenance of molding and casting equipment.
• Coordinate with the maintenance department to reduce downtime and improve machine availability.

7. Health, Safety & Environment (HSE)

• Enforce safety protocols and promote a safe working environment.
• Monitor compliance with foundry safety, environmental, and statutory norms.

8. Reporting & Documentation

• Maintain production reports, machine utilization data, rejection analysis, and efficiency tracking.
• Present daily/weekly reports to Plant Head or higher management.

9. Continuous Improvement

• Implement 5S, Lean, Kaizen, and other productivity improvement initiatives.
• Contribute to process innovations and yield improvement.

10. Cross-Functional Coordination

• Liaise with design, purchase, stores, quality, and dispatch departments.
• Ensure timely availability of patterns, tools, consumables, and finished components.

Coordinate With:

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DCS Group

Web Site- https://indiadcs.in/latest-job

Email- hr@indiadcs.in

8209004104 (Call & whatsApp)

Calling Time - 11:00 AM to 6:00 PM

WhatsApp Timing - 9:00 AM to 8:00 PM

Job Types: Full-time, Permanent

Pay: Up to ₹600,000.00 per year

Benefits:

• Provident Fund

Work Location: In person