Senior Manager Quality Control

15 years

0 Lacs

Posted:2 weeks ago| Platform: Linkedin logo

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Work Mode

On-site

Job Type

Full Time

Job Description

Designation: Senior Manager

Education-B.E. Electronics./Background in electronics manufacturing

Experience-15 years


Knowledge of--

  • Results-driven professional with 15+ years of relevant experience in Quality Assurance & Quality Control departments. ISO/TS 16949/IATF Electronics and Automotive Industry.
  • Experience in SQA, In process quality, Product/Process validation, Customer quality (Line & Warranty failures), Project coordination.
  • Experience in conducting Internal Quality Audits for ISO 9001:2015, TS16949:2009, IATF 16949:2016
  • Have faced Pre-certification, Certification, Surveillance, and Recertification Audits of ISO 9001:2008, TS16949, IATF 16949:2016
  • Knowledge of Quality tools like: - Pareto Charts, Pie charts, Fish- bone diagram, Scatter Diagram, Histogram, Stratifications, Check sheet.
  • TPM Quality tool like: Kaizens sheets, 6w2h sheets, 4 M Methodology.
  • Knowledge of core tools like APQP, PPAP, FMEA, SPC, MSA.
  • Knowledge of electronic components e.g. Semiconductor material, PCBs etc.
  • Knowledge of troubleshooting and analysis of electronic circuits
  • Knowledge of Lean manufacturing and tools-5S,7 waste, Inventory management, Ergonomic workstations, DWM, Workplace visualization, OM, PM, Kaizen Poka yoke etc.
  • Required knowledge of processes like soldering, plastic and rubber molding, wire harness, DC etc.


Responsibility:

Responsible for the effective implementation of QMS standard IATF in the organization.

Responsible for the effective implementation of lean manufacturing in the organization.


SQA – Supplier Quality Assurance: -

  • Incoming inspection plans preparation and implantation, and timely updation.
  • Plan and conduct the supplier process audits.
  • Monitoring supplier Quality issues, actions plan and effectives of supplier CAPA
  • Deviation monitoring.
  • Training to supplier related to products & systems.
  • Quality representative in supplier selection team.



In Process & Products Quality:

  • Inprocess quality plans preparation -1st piece approval, set up approval, Operator maintainace checklist.
  • Process audit checklist preparation, Plan and conduct the process audit as per checklist
  • Monitoring the Inprocess rejection, analysis of rejection, CAPA on the same.
  • Arrange training for new joiner’s OJT, process, Product knowledge & their evaluation after every 3 months.
  • Plan and conduct DOCK audit
  • Plan and conduct the product audits.
  • Making improvement projects related to processes.
  • Identifying Possible failure modes, identify poke-yoke on assembly lines.
  • Responsible for the calibration for of all instruments in-house and from outsource agencies.
  • Plan and conduct MSA Activity as per plan for gauges & instruments, operators
  • Plan and conduct SPC Activity for critical dimensions.


Customer Quality: -

  • Responsible for the collection of customer complaints. (warranty and field)
  • Immediate response to customer for containment action.
  • Analysis of customer complaint with CFT and decide the CAPA.
  • Communicate the 8D reports to the customer within timeline.
  • Monitor and analysis CSI
  • Responsible for the customer audits
  • Visiting at customer at defined frequency for warranty failures.
  • PPAP documents preparation
  • Approval of PPAP and PSW sign off with customer.
  • Monthly MIS preparation
  • Customer specific requirement implementation in the organization.


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