Senior Manager Quality Control

Designation: Senior Manager

Education-B.E. Electronics./Background in electronics manufacturing

Experience-15 years

Knowledge of--

• Results-driven professional with 15+ years of relevant experience in Quality Assurance & Quality Control departments. ISO/TS 16949/IATF Electronics and Automotive Industry.
• Experience in SQA, In process quality, Product/Process validation, Customer quality (Line & Warranty failures), Project coordination.
• Experience in conducting Internal Quality Audits for ISO 9001:2015, TS16949:2009, IATF 16949:2016
• Have faced Pre-certification, Certification, Surveillance, and Recertification Audits of ISO 9001:2008, TS16949, IATF 16949:2016
• Knowledge of Quality tools like: - Pareto Charts, Pie charts, Fish- bone diagram, Scatter Diagram, Histogram, Stratifications, Check sheet.
• TPM Quality tool like: Kaizens sheets, 6w2h sheets, 4 M Methodology.
• Knowledge of core tools like APQP, PPAP, FMEA, SPC, MSA.
• Knowledge of electronic components e.g. Semiconductor material, PCBs etc.
• Knowledge of troubleshooting and analysis of electronic circuits
• Knowledge of Lean manufacturing and tools-5S,7 waste, Inventory management, Ergonomic workstations, DWM, Workplace visualization, OM, PM, Kaizen Poka yoke etc.
• Required knowledge of processes like soldering, plastic and rubber molding, wire harness, DC etc.

Responsibility:

Responsible for the effective implementation of QMS standard IATF in the organization.

Responsible for the effective implementation of lean manufacturing in the organization.

SQA – Supplier Quality Assurance: -

• Incoming inspection plans preparation and implantation, and timely updation.
• Plan and conduct the supplier process audits.
• Monitoring supplier Quality issues, actions plan and effectives of supplier CAPA
• Deviation monitoring.
• Training to supplier related to products & systems.
• Quality representative in supplier selection team.

In Process & Products Quality:

• Inprocess quality plans preparation -1st piece approval, set up approval, Operator maintainace checklist.
• Process audit checklist preparation, Plan and conduct the process audit as per checklist
• Monitoring the Inprocess rejection, analysis of rejection, CAPA on the same.
• Arrange training for new joiner’s OJT, process, Product knowledge & their evaluation after every 3 months.
• Plan and conduct DOCK audit
• Plan and conduct the product audits.
• Making improvement projects related to processes.
• Identifying Possible failure modes, identify poke-yoke on assembly lines.
• Responsible for the calibration for of all instruments in-house and from outsource agencies.
• Plan and conduct MSA Activity as per plan for gauges & instruments, operators
• Plan and conduct SPC Activity for critical dimensions.

Customer Quality: -

• Responsible for the collection of customer complaints. (warranty and field)
• Immediate response to customer for containment action.
• Analysis of customer complaint with CFT and decide the CAPA.
• Communicate the 8D reports to the customer within timeline.
• Monitor and analysis CSI
• Responsible for the customer audits
• Visiting at customer at defined frequency for warranty failures.
• PPAP documents preparation
• Approval of PPAP and PSW sign off with customer.
• Monthly MIS preparation
• Customer specific requirement implementation in the organization.

Location