QC Manager ( Radiator Transformers)

Job Title: Quality Control (QC) Manager – Radiator Transformers Manufacturing

Location: Vadodara
Reports to: Plant Head

Job Summary:

The QC Manager will be responsible for developing, implementing, and managing all quality control systems and procedures for radiator production used in transformers. This includes overseeing incoming, in-process, and final inspections, managing a team of QC engineers and inspectors, leading customer audits, and ensuring compliance with ISO and transformer industry standards. The ideal candidate will have hands-on experience in quality management for fabricated metal components.

Key Responsibilities:1. Quality Control Management

• Establish and manage QC processes across the production cycle: raw material, fabrication, welding, painting, and final assembly.
• Supervise inspection and testing of radiators (e.g., hydro pressure testing, weld quality inspection, dimensional checks).
• Maintain and review quality documentation and records.

2. Standard Compliance

• Ensure products meet applicable standards (e.g., ISO 9001, IS 4253, customer specifications like BHEL, Siemens, etc.).
• Prepare and maintain inspection and test plans (ITPs), process flow charts, and SOPs.

3. Welding & Fabrication Quality

• Monitor welding activities (MIG, TIG, spot welding) and ensure welds meet required standards.
• Conduct or coordinate non-destructive testing (NDT) methods like dye penetrant test (DPT) where applicable.
• Verify welders' qualifications and periodically assess weld performance.

4. Testing & Final Inspection

• Ensure accurate hydrostatic pressure testing of radiators and documentation of test results.
• Oversee leak testing, paint thickness, surface finish, and dimensional checks before dispatch.
• Approve or reject finished products with proper documentation.

5. Supplier Quality

• Inspect and approve incoming raw materials (e.g., CRCA sheets, tubes, headers).
• Coordinate with suppliers for quality improvement and NCR resolution.

6. Documentation & Reporting

• Maintain quality reports, non-conformance reports (NCRs), CAPA, and customer complaint logs.
• Analyze defects/rejections and implement corrective and preventive actions (CAPA).

7. Team Management

• Lead and train QC inspectors and technicians in quality procedures and tools.
• Conduct internal audits and support external (customer/certification) audits.

Key Requirements:

• Education: B.E./Diploma in Mechanical / Production Engineering or equivalent.
• Certifications (Preferred): ASNT Level II in NDT, ISO 9001:2015 Internal Auditor, Welding Inspector (AWS/CSWIP).
• Experience: 5–8years in a transformer radiator or similar heavy fabrication environment, with at least 3–5 years in a QC leadership role.
• Skills:
• Deep understanding of welding standards, hydro testing, and sheet metal fabrication.
• Ability to read engineering drawings, welding symbols, and inspection plans.
• Proficiency in handling customer audits and third-party inspections.
• Good command of MS Office, ERP systems, and quality reporting tools.

Job Type: Full-time

Pay: ₹500,000.00 - ₹800,000.00 per month

Work Location: In person