Lead Project Off Gas Handling

KRA Supporting Actions End-to-End Execution of Off-Gas Handling System Lead engineering, procurement, and execution of off-gas handling systems across FSF, PSC, and AF units. - Coordinate with EPCM partners and ensure project milestones are achieved. Design & Installation of Gas Cooling and Cleaning Systems Oversee design and installation of Waste Heat Boilers (WHRB), Electrostatic Precipitators (ESP), Wet Scrubbers, and Mist Eliminators. - Ensure compliance with emission norms and integration with downstream systems. SO₂ Capture and Integration with Sulphuric Acid Plant Plan and implement gas routing systems for SO₂ recovery. - Ensure stable and continuous feed of off-gas to the sulphuric acid plant. Dust and Particulate Control Systems Supervise installation and commissioning of dust extraction and bag filter systems. - Monitor PM emissions and ensure system efficiency as per CPCB norms. Off-Gas Ducting and Flow Optimization Finalize ducting layouts, expansion joints, and dampers. - Apply CFD analysis for gas flow optimization and minimize pressure drops. Instrumentation & Control Systems Implement DCS/PLC-based control systems with interlocks and safety logic. - Integrate off-gas monitoring with central plant control. Emission Monitoring and Compliance Install continuous emission monitoring systems (CEMS) and stack analyzers. - Ensure compliance with SO₂, NOx, and particulate matter limits. Safety and HAZOP Studies Conduct HAZOP and risk assessment for entire off-gas handling system. - Implement mitigation measures and fire/explosion protection systems. Vendor and EPCM Coordination Finalize technical specifications and manage vendor deliverables. - Supervise inspection, delivery, and installation of critical equipment. Commissioning and Handover Plan and execute commissioning activities for all off-gas equipment. - Conduct dry and wet trials and hand over to the operations team post-stabilization. Show more Show less