Ultrasonic Cleaning Production Engineer

WAKIN for a F2F interview on 21th July - 25th July between 10AM IST - 3:30PM IST at TDConnex, Greenbase Industrial and Logistics Parks, Hiranandani Parks, GB-180B, via, Thriveni Nagar, Vadakkupattu, Oragadam, Tamil Nadu 603204.

Meet - Sanjay - HR

Job Purpose:

To manage and optimize ultrasonic cleaning processes used in the preparation of precision components by ensuring cleanliness standards, process stability, and production efficiency are consistently achieved.

Key Responsibilities:

1. Production Operations:

• Supervise daily ultrasonic cleaning operations and manpower.
• Ensure all components are cleaned as per standard operating procedures (SOPs).
• Monitor cleaning cycle parameters such as temperature, time, frequency, and detergent concentration.
• Maintain cleanliness levels as per industry or customer-specified requirements (e.g., particle count, NVR limits).

2. Process Control & Optimization:

• Establish and maintain process parameters for different product families.
• Continuously monitor and improve cleaning cycle efficiency, chemical usage, and water consumption.
• Develop and implement process improvements to reduce cycle time, reject rate, and chemical costs.
• Validate new processes or materials before production scale-up.

3. Equipment Maintenance:

• Coordinate with maintenance for periodic servicing and preventive maintenance of ultrasonic tanks and related equipment (e.g., RO units, filters, dryers).
• Monitor equipment health and troubleshoot any abnormalities (e.g., heating failure, cavitation issues, or transducer damage).

4. Quality & Documentation:

• Ensure cleaning validation records, process logs, and inspection reports are properly maintained.
• Support quality audits and implement corrective actions related to cleaning issues.
• Coordinate with the Quality team for cleanliness testing (e.g., gravimetric analysis, Millipore testing).

5. EHS & Compliance:

• Ensure proper handling and disposal of chemicals and waste water as per safety and environmental guidelines.
• Train operators on chemical handling, PPE usage, and emergency procedures.
• Implement and enforce 5S and safe work practices in the cleaning area.

Required Skills and Qualifications:

• Diploma / B.E / B. Tech in Mechanical / Chemical / Production Engineering.
• 2+ years of experience in ultrasonic cleaning or similar surface treatment processes.
• Good understanding of ultrasonic cleaning principles, chemical compatibility, and contamination control.
• Experience working with RO/DI water systems, dryers, and filtration systems.
• Ability to interpret cleanliness specifications and inspection standards.

Desirable Skills:

• Experience in medical, aerospace, or semiconductor industry cleaning standards.
• Knowledge of ISO 14644 (cleanroom), ISO 16232 (cleanliness in automotive), or similar cleanliness standards.
• Basic knowledge of Lean Manufacturing and Six Sigma tools.

Job Types: Full-time, Permanent

Benefits:

• Commuter assistance
• Food provided
• Health insurance
• Paid sick time
• Provident Fund

Work Location: In person