Manufacturing Engineering NPD

• Study product drawings & propose manufacturing process sequence along with product lead
• Participate in DFM with R&D and provide inputs to maintain/ improve manufacturing standards
• Prepare PFD, PFMEA and sign off with CFT
• Execute activities as per NPD development schedule defined by Product Lead and Cluster ME Head
• Prepare machine specifications as per model line and sign off with CFT
• Prepare test bench specifications along with R&D & Maintenance before sharing with suppliers
• Define Civil and MEP requirements for NPD projects.
• Arrange quotations for NPD execution and review with Product Lead/ Cluster Head for Technical Recommendation
• Conduct concept review with suppliers and facilitate DAP sign-off with CFT
• Provide PRs for external machine procurement. Provide PRs and coordinate sourcing for hardware as per BOM shared by Digitalization and Machine Building Team for NPD and capacity ramp up projects.
• Arrange for product samples to be sent to suppliers to support machine development
• Conduct mid-term inspection at supplier-end to monitor development progress. Escalate to NPD Leads in case of any deviation in timeline
• Participate in FAT at supplier end and sign off with CFT
• Installation of machines on shop floor along with Maintenance
• Prepare DVP samples along with production team
• Conduct Process validation and prepare Cp / Cpk report for Critical processes
• Prepare Control plan/ IPOs & release to Production
• Prepare for internal RAR and customer PPAP audits before launch
• Provide training to Production and Maintenance teams for new machines
• Prepare Productivity Norms study & handover documents to production

Capacity Planning:

• Arrange for quotations from suppliers and execute machine development as per capacity ramp-up plan
• Installation and handover of capacity ramp-up machines Process Improvement/ Standardization:
• Generate Kaizens/ PCRNs from NPD learnings and feedback to Product Leads/ COC
• Provide feedback on machine performance to COC and Product leads to improve machine design standards

Desired Skills:

Time Study , Lean Manufacturing, Lean Manufacturing , TPM,APQP, FMEA

Qualification-

Experience Required- >