Foaming Machine Operator

Job Title: Batch/Box Foamer (Foaming Machine Operator)

Department: Production / Manufacturing

Industry: Cushioning Materials for Indian Railways & Commercial Use

Location: Nadarganj Industrial Area, Lucknow

Reports To: Production Supervisor / Shift In-Charge

Salary Range: ₹20,000 – ₹40,000 per month (based on experience and skill level)

Job Summary:

The Batch & Box Foamer is responsible for operating, monitoring, and performing basic maintenance of both batch and box foaming machines to produce high-quality polyurethane foam blocks. This role includes preparing chemical mixtures, handling equipment, ensuring process parameters, and adhering to safety and quality standards.

Key Responsibilities:

• Operate the Batch/Box Foaming Machines as per production plan and standard operating procedures (SOPs).
• Understand the full foaming process, including chemical reactions, timing, temperature, and density controls.
• Load raw materials (polyol, TDI, blowing agents, catalysts) accurately as per formulation sheets.
• Monitor foaming parameters such as mixing speed, temperature, and rise profile for both machines.
• Perform daily checks and basic maintenance on foaming machines (e.g., cleaning mixing heads, checking seals, greasing moving parts).
• Detect abnormalities like uneven rise, improper cell structure, or machine malfunction and report or rectify them.
• Keep the foaming area clean, safe, and free of obstructions.
• Record batch details, machine logs, maintenance performed, and foam quality metrics.
• Coordinate with maintenance, quality, and safety teams to ensure smooth operations.

Technical Skills Required:

• Understanding of machine calibration, control panels, and emergency procedures.
• Ability to perform basic troubleshooting and preventive maintenance on foaming equipment.
• Knowledge of chemical properties used in polyurethane foam manufacturing.
• Safe handling and disposal of chemicals and chemical containers.

Qualifications and Experience:

• ITI / Diploma in Mechanical, Chemical, or Production Engineering preferred.
• 2+ years of experience with foaming machines in a manufacturing environment.
• Prior experience with both batch and box foaming machines is highly desirable.
• Ability to read technical manuals, batch sheets, and maintenance logs.

Working Conditions:

• Exposure to chemical fumes, noise, and heat in a production area.
• Mandatory use of Personal Protective Equipment (PPE).
• Shift work and overtime may be required during high production periods.

Job Types: Full-time, Permanent

Pay: ₹20,000.00 - ₹40,000.00 per month

Benefits:

• Leave encashment
• Provident Fund

Schedule:

• Day shift

Work Location: In person