Manager - Powder Coating & Anodizing (Metal Industry)

Heading the Powder Coating & Anodizing Responsibilities: Powder Coating :Evaluation of Chrome and powder coating line capacity and its adherenceMinimizing the absenteeism and attrition of manpowerEnsuring production report and records(Root cause and action plan)Analysis of any production gap Plan vs ActualAnalysis of rework/ rejection (Root cause and action plan)Ensuring zero Customer complaint if any than its analysis(Root cause and action plan)Desectionsment cost analysis(Manpower,Consumbale,Gas,Powder)Ensuring Resources availabilityEnsure Customer Satisfaction.Breakdown analysis for avoiding delays and low adherenceEnduring safe workplace through 5s and safety awareness to teamEnsuring desectionsment data updating in ERP systemTraining need identifications and required training adherenceDeveloping Continuous improvement plan and implementationEnsuring QMS documentation updatingFabrication support, Line set up and balancing, time study for routing, BOM preparationetc.PPAP document preparationCapacity calculation of process and machineEstablishing New Product & Costing (Jigs, Fixtures, Approval from customer etc. )Monitoring adherence to quality systems and comply with quality standards of IATF/TS-16949, ISO9001-2015 and maintaining requisite documents.

Requisite Skills:
Man ManagementBusiness ImprovementPreparation Of SOP & WIInventory SystemMISKaizenCustomer FocusEnsure Conversion CostMachine ManagementValue Analysis &Value EngineeringLow Cost AutomationMachine ManagementStrategic PlannerProblem Solving TechniqueProduction PlanningCost Control ManagementRoot cause analysisPCB NormsManpower Handling Knowledge: Process KnowledgeProduct KnowledgeAbnormal Condition4M ManagementLay out & Work Method ImprovementAwareness of QMS standardsMIS and DocumentationCustomer Complaints IndexEscalation MatrixImplement & Adhere SOP Ability:Internal CommunicationTeam MotivationDissemination of InformationImplementation/Executions 5SImplement Safety Standards Desired Skills: Having Very good knowledge about Coating System, and quality systemEducation: DME & Btech.