181 Breakdown Analysis Jobs - Page 4

Maintenance & Repair, Troubleshooting, and Field Service skills Customer Service skills Experience in vehicle maintenance and repair Strong mechanical and technical aptitudeHigh school diploma or equivalent Required Candidate profile Ability to effectively communicate and interact with customers Attention to detail and excellent problem-solving abilities Experience in the automotive industry is a plus

Role & responsibilities :- Initiate, implement, and manage the plant maintenance program based on best practices in the PET plastic recycling field, with an emphasis on planning/scheduling and preventive/predictive maintenance Monitor the use of inventories of spare parts, maintenance supplies, and equipment and initiate reordering when necessary Maintaining and repairing maintenance of shop equipment Establish and maintain a computerized maintenance management system (CMMS) for tracking work orders, spare parts, and maintenance history of plant equipment Maintain and update operating and training manuals for the maintenance department Monitor operation of plant equipment and systems and provide technical and process related solutions for improvement Review the operation of plant equipment and systems constantly, to minimize unplanned downtime, solve problems in a timely manner Initiate and carry out projects that improve efficiency and/or reduce operating costs Track, analyse and improve key maintenance parameters such as asset utilization, maintenance cost, PM compliance, schedule compliance, etc. Maintain safety, health, and environmental policies and procedures, and communicate with QHSE departments to ensure compliance with applicable procedures, rules and laws by maintenance department staff and operations Direct, maintain, and enforce the safety program for the maintenance department; review safety records to uphold standards of maximum safety for all maintenance technicians Communicate with, and coordinate activities with all Plant Operations Departments, to ensure all required works are carried out, with the minimum disruption to process activities Develop, maintain and analyse periodical reports related to relevant KPIs, present them to the management and recommend areas for improvement by providing detailed solutions for approval Ensure all used technical equipment is in strict compliance with all local laws and regulations Monitor the performance of all team members, set targets, assess the achievements and provide regular feedback to staff Motivate the team to achieve targets and support when needed Analyse the Training needs and ensure that training on-the-job and/or external is provided when needed and all team members have the latest knowledge about used technology and machines within the plants Assist with hiring of maintenance staff by conducting assessment tests and interviews Preferred candidate profile : Having experience in RPET Washing line

Role & responsibilities Monitor and manage the day-to-day operations of Crusher Plants, ensuring that all systems are functioning optimally. Coordinate with service teams and vendors for timely repairs, replacement and troubleshooting of equipment failures. Provide guidance, training and development opportunities for staff to improve operational skills and safety standards. Maintain proper documentation of operations, maintenance logs and inventory management. Evaluate new technologies and practices for improving operational efficiency and system performance. MIS and daily generation report Procurement planning for smooth function of the plant. Conduct preventive and corrective maintenance activities to ensure the efficient and reliable operation of equipment and machinery. Troubleshoot and diagnose problems and develop and execute maintenance plans to minimize downtime and disruptions. Analyze data to identify trends, diagnose problems and develop solutions to improve equipment reliability and performance. Collaborate with production teams, management and suppliers to develop and execute maintenance plans that meet organizational goals and priorities. Ensure that those conducting maintenance activities are in compliance with safety standards and regulations and identify and mitigate potential safety hazards. Develop and maintain technical documentation, schematics and procedures to support maintenance activities. Responsible for minimizing breakdowns by fixing targets on annual basis. Responsible for ensuring effective practice of PM/AM/CBM. Release monthly operation reports (Maintenance) Statutory compliance adherence Responsible for ensuring that the facilities, layout and machinery used to produce new and existing materials and goods run to their maximum efficiency and output. Responsible for Maintenance expense control. Control & monitor the performance of machinery using Machine History Card, Breakdown Maintenance Card, MTTR, MTBF. Preferred candidate profile Mechanical Maintenance Corrective Maintenance Plant Maintenance Preventive Maintenance Machine Maintenance

Role & responsibilities Monitor and manage the day-to-day operations of Crusher Plants, ensuring that all systems are functioning optimally. Coordinate with service teams and vendors for timely repairs, replacement and troubleshooting of equipment failures. Provide guidance, training and development opportunities for staff to improve operational skills and safety standards. Maintain proper documentation of operations, maintenance logs and inventory management. Evaluate new technologies and practices for improving operational efficiency and system performance. MIS and daily generation report Procurement planning for smooth function of the plant. Conduct preventive and corrective maintenance activities to ensure the efficient and reliable operation of equipment and machinery. Troubleshoot and diagnose problems and develop and execute maintenance plans to minimize downtime and disruptions. Analyze data to identify trends, diagnose problems and develop solutions to improve equipment reliability and performance. Collaborate with production teams, management and suppliers to develop and execute maintenance plans that meet organizational goals and priorities. Ensure that those conducting maintenance activities are in compliance with safety standards and regulations and identify and mitigate potential safety hazards. Develop and maintain technical documentation, schematics and procedures to support maintenance activities. Responsible for minimizing breakdowns by fixing targets on annual basis. Responsible for ensuring effective practice of PM/AM/CBM. Release monthly operation reports (Maintenance) Statutory compliance adherence Responsible for ensuring that the facilities, layout and machinery used to produce new and existing materials and goods run to their maximum efficiency and output. Responsible for Maintenance expense control. Control & monitor the performance of machinery using Machine History Card, Breakdown Maintenance Card, MTTR, MTBF. Preferred candidate profile Mechanical Maintenance Corrective Maintenance Plant Maintenance Preventive Maintenance Machine Maintenance

Role & responsibilities AWH / Journal /PIN CNC Grinding machines- Micromatioc /Fortuna/PMT/TOYODA Work head belt, bearings replacement Spindle & Hydrostatic Guide ways checking ,dresser axis alignment checking Tailstock checking Lubrication, Hydraulic, Coolant system maintenance Backlash checking & adjustment VMC/HMC machines- AMS/BFW/HAAS/DMG Ball screw & bearings replacement Drawbar maintenance Spindle Orientation setting, ATC alignment & setting parameter CAM box checking, cam & follower bearing replacement Index table alignment checking Backlash checking & adjustment Lubrication, Hydraulic, Coolant system maintenance Gear Hobbing Machine: Mitsubishi/Pfauter/Gleason Arbor checking & bearings replacement Table( C-axis) checking Backlash checking & adjustment Ball screw & bearings replacement Lubrication, Hydraulic, Coolant system maintenance Fanuc 0i-MB/MC/TB/TC and Siemens control can able to operate ABRO balancing machine Super finishing machine Shall be working in shift duty For Electrical Engineer following knowledge and experience is must: Cylinderical/AWH Grinding machines- Micromatic/Fortuna/PMT Induction Hardening machine- Maintenance of generator panel/Control card/Power panel CNC Turning/VMC/HMC machines- AMS/BFW/HAAS Siemens sinumerik 840D, 802D, 810D control- Parameters setting/input output checking/ Wiring tracing Fanuc 0i-MB/MC/TB/TC control - Parameters setting/input output checking/ Wiring tracing/Back-up loading Delta/ Siemens S7200/300/400 -PLC logic modification, Back-up downloading & uploading, Trouble shooting HT/LT knowledge & work experience Preferred candidate profile Position - Engineer Education - BE- Electrical, Diploma Electrical Experience - 8 to 10 years in Automobile, Auto Ancillary, Auto Component industry Location - Sanaswadi, Pune Nagar Road

We are seeking a experienced Assistant Manager – Maintenance to support and enhance the efficiency of our machinery, equipment and infrastructure. The role demands technical expertise, hands-on experience in preventive and breakdown maintenance.

Comprehensive Roles & Responsibilities: Ensure adherence to the maintenance plan to achieve key process indicators (PPM, DT, Yield, Output) Execute new line setups as per schedule Conduct failure analysis (FA) to enhance equipment performance and reduce customer complaints Lead improvement and cost-saving projects Maintain and update technical documentation Conduct technical training sessions for maintenance technicians Preferred candidate profile Education: - B.Tech Required Experience : 3 to 4 Years Knowledge Required: Control wiring and RLC control diagrams Root cause analysis tools: 5 Why, 7 Why, PDCA Electrical and Mechanical maintenance experience Skills Required: Handling electronic devices (AC drives, IR sensors, pressure switches) Understanding and working with pneumatic and electrical circuits Strong analytical skills (5A, BA, PASA) Abilities Required: High sense of responsibility Continuous improvement mindset Effective teamwork Strong problem-solving ability Logical and structured thinking Perks and benefits Subsidized Canteen Facility Healthy and affordable meals at the workplace Company-Provided Transport Hassle-free commute with our dedicated transport service Family Medical Insurance Compreh:ensive health coverage for you and your family Performance Incentives B:e rewardrewarded for your contributions with performance-based bonuses Diwali Bonus Celebrate the festival of lights with a special annual bonus Supportive Work Culture A collaborative and growth-oriented environment Career Development Opportunities for skill-building and internal growth

This role involves the development and application of engineering practice and knowledge in the following technologiesDesign of mechanical systems, devices, equipment and machines; installing and maintaining mechanically functioning equipment; simulating a wide range of interactions and evaluate performance in real world scenarios; and develop prototype for manufacturability, testing and validation. - Grade Specific Focus on Mechanical and Physical Engineering. Develops competency in own area of expertise. Shares expertise and provides guidance and support to others. Interprets clients needs. Completes own role independently or with minimum supervision. Identifies problems and relevant issues in straight forward situations and generates solutions. Contributes in teamwork and interacts with customers.

1.Experience in maintenance of CNC and SPM machines. 2.Strong knowledge of mechanical and hydraulic circuits and drawings. 3.Sound knowledge of pneumatic and hydraulic circuits and logic. 4.Hands-on experience with drives, servo motors, etc Required Candidate profile 5.Hands-on experience in preventive, productive, and condition-based maintenance implementation. 6.Monitoring MTBF, MTTR, and conducting downtime analysis using tools like Why-Why Analysis.

Responsibilities: * Lead mechanical projects from planning to execution. * Ensure plant maintenance compliance with safety standards. * Manage breakdowns through root cause analysis and corrective actions. Cafeteria Food allowance Travel allowance Disability and PTSD support Health insurance Employee state insurance Life insurance Accidental insurance Annual bonus

Mechanical & Utility Head in a Lithium-Ion Battery Recycling Plant . This role is critical for ensuring operational efficiency, equipment reliability, and utility management within a complex and environmentally sensitive facility. Job Purpose: To lead and manage all mechanical maintenance and utility operations at the lithium-ion battery recycling plant, ensuring safe, efficient, and reliable functioning of all mechanical systems, utilities, and supporting infrastructure. Key Responsibilities: Mechanical Maintenance Oversee preventive, predictive, and breakdown maintenance for all mechanical equipment including crushers, shredders, conveyors, furnaces, and HVAC systems. Ensure minimum downtime and maximum availability of mechanical systems. Lead root cause analysis (RCA) for mechanical failures and implement corrective actions. Utility Management Manage operations and maintenance of utility systems such as: Compressed air Water treatment & distribution Steam boilers Cooling towers Effluent treatment plants (ETP) and air pollution control systems Monitor energy and water consumption and drive efficiency initiatives. Project Execution & Capex Plan and execute mechanical installations and expansions for plant upgrades. Coordinate with design and EPC contractors during new project execution. Compliance & Safety Ensure compliance with safety, statutory, and environmental norms (e.g., PCB, MoEF). Conduct regular audits and risk assessments of mechanical and utility systems. Team Management Lead and mentor a team of engineers, technicians, and operators. Conduct training programs on maintenance best practices, SOPs, and safety. Documentation & Reporting Maintain maintenance records, utility logs, inventory of critical spares, and equipment history. Prepare monthly reports and KPIs for mechanical and utility performance. Qualifications: B.E./B.Tech in Mechanical Engineering 1020 years of experience in maintenance and utilities, preferably in chemical, metal, or battery recycling industries Strong knowledge of mechanical systems, utility infrastructure, and automation Skills Required: Leadership and team-building abilities Strong problem-solving and analytical skills Knowledge of energy efficiency and sustainability practices Understanding of EHS standards related to hazardous waste handling Candidate willing to relocate to Vemagal, Kolar, Karnataka can post your resume on shalini.mayank@licomat.com and reach out at 9029150085. Maximum Budget for this position is 18 Lac per annum. Company URL :- https://licomat.com.

Role & responsibilities Execute jobs to achieve equipment uptime as per business budget Assist in preparation of R&M budget and incur expenditure as per approval Monitor and control mechanical inventory within agreed norms Execute routine | preventive | breakdown maintenance and modification jobs with minimum LOP Ensure asset preservation and EHS compliance Establish and sustain GHK (5S) Execute engineering jobs as per SOPs and achieve eAM compliance Comply with statutory requirements related to mechanical discipline Provide MIS reports within agreed timeline Provide relevant training to workmen Candidate must have min 3 years of experience of chemical plants maintenance. Interested candidate can direct share their CV to diksheeta_patel@atul.co.in

Perform routine, preventive, and corrective maintenance on all mechanical systems, machines, and equipment. Diagnose faults and failures using testing and measuring equipment. Ensure minimal machine downtime and quick resolution of breakdowns.

Role & responsibilities A "maintenance head" in the textile is responsible for overseeing all aspects of equipment and facility maintenance within a textile mill or factory . This includes planning, scheduling, and executing maintenance activities, managing technical teams, ensuring safety compliance, and optimizing equipment performance. Preferred candidate profile Technical Expertise: A comprehensive understanding of textile machinery, including different types of equipment (e.g., Coating, Dyeing, Jet , Jigar, Boiler, weaving, sizing), and their maintenance requirements is essential. Leadership and Management: This involves effectively managing a maintenance team, delegating tasks, and ensuring that maintenance activities are carried out efficiently and effectively. Communication and Collaboration: The ability to communicate clearly with team members, production staff, and senior management is crucial for coordinating maintenance activities and addressing issues promptly. Proactive Maintenance Planning: Establishing and implementing preventive maintenance procedures, using a CMMS (Computerized Maintenance Management System) to schedule work, and proactively addressing potential issues before they lead to breakdowns are vital. Safety Knowledge: A thorough understanding of safety regulations (e.g., OSHA Standards) and the ability to implement safety protocols to protect the workforce are essential. Problem-Solving: The ability to troubleshoot mechanical issues, diagnose problems, and develop solutions to minimize downtime is critical. Budget Management: Effectively managing the maintenance budget, allocating resources, and controlling costs are important for ensuring the long-term sustainability of the textile plant. Adaptability: The textile industry is constantly evolving, so the ability to adapt to new technologies and changes in production processes is important. Continuous Learning: Staying up-to-date with the latest maintenance technologies, best practices, and safety regulations is essential for maintaining a competitive edge

Role & responsibilities Experience in Plant maintenance, planning and inventory management. Developing and implementing maintenance schedules, including preventative maintenance plans for all machinery, equipment, and facilities. Overseeing maintenance personnel, training them on safety procedures, and coaching them on best practices Monitoring equipment performance, identifying potential issues, and recommending repairs or replacements Ensuring construction equipment are properly maintained and repaired Implementing preventative maintenance programs to minimize downtime and equipment failures Identifying areas for improvement in maintenance processes and implementing changes Maintenance of plant equipments and components with improvement in reliability and Maintenance Planning/scheduling, Monitoring & Control, Inventory Control. Preparation of budget/monthly reports and monitoring of Material /service expenses of maintenance services. Maintenance of BOM and other documentation/records in SAP for procurement activities/future purposes Exposure of SAP PM/MM Module is must Preparation of PRs and Management approval Coordination and communication with other departments and vendors for activities related to plant machinery maintenance Preparation of all types of MIS reports for as per management requirement (Daily, Weekly and Monthly etc.) related analysis and forecast Planning & forecasting the material requirements Ensure materials interchangeability as to provide alternative or equivalent materials for use it helps in reduce inventory level and avoid extra purchase. Ability to identify and resolve issues related to maintenance activities and parts inventory. Familiarity with various construction Equipments Preferred candidate profile Experience: 5 - 10 years in Mechanical Maintenance Department, Experience in construction company will be an advantage Qualification: BE Mechanical, Preferred MBA in Operation Management

Key Responsibilities: Develop and implement a preventive and predictive maintenance program to ensure the reliability of machines and equipment. Lead, supervise, and manage the maintenance team, including mechanical, electrical, and utility staff. Ensure minimal breakdowns and quick turnaround times during equipment failure. Plan and execute shutdown maintenance activities efficiently. Maintain spare parts inventory and ensure cost-effective procurement and usage. Ensure compliance with safety, health, and environmental policies and standards. Monitor and control maintenance budgets and costs. Collaborate with production, quality, and other departments to resolve equipment-related issues. Implement continuous improvement projects to enhance machine uptime, energy efficiency, and asset life. Prepare reports on maintenance KPIs such as MTTR, MTBF, downtime, and maintenance costs. Coordinate with OEMs, vendors, and contractors for specialized maintenance services or AMC. Oversee facility and infrastructure maintenance (e.g., electrical panels, HVAC, lighting, compressors, etc.).

Job Title : Maintenance Technician Mechanical/Electrical Location : [Insert Location] Experience : 2–5 years of hands-on experience in mechanical, electrical, or general plant maintenance, preferably in a manufacturing setup. Role Objective To ensure smooth and uninterrupted operation of plant machinery and utilities through effective maintenance practices. The technician will be responsible for performing routine preventive maintenance, troubleshooting breakdowns, and supporting improvement activities in the maintenance department. Key Responsibilities Preventive & Breakdown Maintenance Carry out scheduled preventive maintenance of machines, equipment, and utilities. Attend to machine breakdowns and resolve issues promptly to minimize downtime. Assist in root cause analysis and implementation of corrective actions. Mechanical/Electrical Maintenance Perform mechanical tasks such as bearing replacement, alignment, lubrication, and welding (if applicable). Handle electrical maintenance tasks such as wiring, motor rewinding, switchgear checks, and control panel troubleshooting. Maintain proper documentation of repairs, maintenance logs, and spares usage. Utilities & Support Equipment Monitor and maintain compressors, DG sets, HVAC, cranes, and other plant utilities. Ensure timely maintenance and calibration of safety and utility devices. Spare Management & Safety Maintain adequate stock of frequently used spares and raise indents as required. Follow safety protocols strictly while performing maintenance jobs. Support the team in implementing 5S and TPM practices in the maintenance area. Continuous Improvement Suggest and implement small improvements to enhance equipment life and performance. Participate in Kaizen, 5S, and energy-saving initiatives. Key Qualifications Educational Background ITI (Fitter/Electrician/Machinist/Wireman) or Diploma in Mechanical/Electrical Engineering or relevant trades. Experience 2–5 years in maintenance of machines and utilities in a manufacturing or industrial setup. Exposure to electrical panels, mechanical assemblies, and plant maintenance activities preferred. Skills Ability to read and interpret technical drawings and wiring diagrams. Basic knowledge of safety procedures and lockout-tagout (LOTO) practices. Hands-on experience with tools, instruments, and maintenance equipment. Behavioral Competencies Team player with a proactive approach to solving problems. Willingness to work in shifts and respond to urgent maintenance calls. Commitment to safety, discipline, and documentation.

Role & responsibilities Shift manpower count & area wise allocation Handling daily breakdowns in shift Co-ordinate with production departments Maintain equipments and Manage 6S Maintain & update Daily check sheet machines Ensure all functions as per EHS guidelines. Responsible for machines up time improvement Daily breakdown analysis & action plan Spares planning & procurement follow up PM plan & execution Maintain and control rejection due to machines Maintain Area and Manage 6S Interaction with vendors for spares localization. Ensure all functions as per EHS guidelines and provide Safety training to maintenance operators. Preferred candidate profile Basic Siemens & Mitsubishi PLC programming & troubleshooting, Basic Mechanical & hydraulic trouble shooting knowledge.

Role & responsibilities • Ensure compliance with health and safety regulations and maintain a safe working environment for maintenance staff and other employees. Develop and implement maintenance procedures, strategies, and systems to ensure efficient operation of all equipments. This encompasses tool states such as Unscheduled Downtimes (UDT) and Scheduled Downtimes (SDT), as well as tool alarms for calculating MTBF and MTBA values • Utilize data analysis tools to track equipment performance metrics and generate reports to guide maintenance strategies and decision-making Schedule and manage regular maintenance and repair work on equipments to minimize downtime and ensure functionality. • Lead root cause analysis (RCA) for recurring equipment issues and implement corrective and preventive actions (CAPA) Maintain accurate records of all activities & standards such as maintenance activities, equipment performance and compliance reports. This also includes process specific details such as HIRAC. Train, supervise, and evaluate maintenance staff, providing guidance and support to ensure high performance and adherence to safety standards. Strive to establish best practices, activity mapping, and workplace organization to enhance throughput, reduce inventory, improve preventive maintenance time, and decrease maintenance expenses Monitor inventory levels of maintenance supplies and equipment, initiating procurement when necessary Preferred candidate profile Preventive Maintenance Predictive Maintenance MTTR Breakdown If Interested then connect with shravani,m@genxhire.in OR 7710889351

Job Title: Electrical Maintenance Technician / Electrician Department: Maintenance / Facilities / Operations Reports To: Maintenance Supervisor / Facilities Manager Job Summary: The Electrical Maintenance Technician is responsible for the installation, maintenance, troubleshooting, and repair of electrical systems, equipment, and components within the facility/organization. This role is crucial for ensuring the safe, efficient, and reliable operation of all electrical infrastructure, adhering to all relevant safety regulations and electrical codes. Key Responsibilities: Preventive and Predictive Maintenance: Perform routine inspections, testing, and preventive maintenance on electrical systems, including wiring, circuit breakers, motors, control panels, lighting, power distribution systems, and various electrical equipment. Execute scheduled preventive maintenance (PM) and predictive maintenance (PdM) tasks to minimize downtime and extend equipment lifespan. Utilize diagnostic tools (e.g., multimeters, ammeters, oscilloscopes, thermal imagers) to assess electrical component health and identify potential issues before they lead to breakdowns. Troubleshooting and Repair: Diagnose and troubleshoot electrical malfunctions and failures in a timely and efficient manner. Repair or replace faulty electrical components, wiring, fixtures, controls, and other electrical equipment. Respond promptly to emergency maintenance requests and system breakdowns. Role & responsibilities Preferred candidate profile

Maint. & Safety Mgr - Irrungattukottai (Paint & Powder process) Exp: 10+ yrs Edu: Dip./BE (Elec) Ind: Auto/Any Mftg Interview:5th Jun 2025 (Thurs) Skill:TNEB, CIEG, Preventive Main, must handle plant safety. CV - lifeturnmgmt6@gmail.com / 7358656750

Conveyor's, Oil / Fuel filling machines, Electric hoist & cranes, Turn over devices, PLC, wheel alignment machines, marking machines, fixtures, MHE-Battery operated, safety precautions, able to read electrical circuits, sensors-types, HMI operation Required Candidate profile Preventive & Breakdown maintenance, Why Why analysis, Poka-Yoke, Kaizens, Computer skills-MS Office, Knowledge on computer & SAP PM module desirable, TPM

Require Mechanical Inspector at Vedanta project in Jharsuguda having experience in GAP, ARP, CH projects for all Mechanical project activities. Candidate must be B. Tech - Mechanical with 10 years of experience which includes 3 years in TPI To work as Mechanical Inspector for quality checking and testing in plant - G.A.P, A.R.P, Coal Handling plant. Prepare daily Inspection report and submit to client. Verify all quality related inspection documents as per approved QAP and prepare MPR for submission in time. Meeting, visiting project site, coordination and correspondence with the client on regular basis as per contract agreement. Roles and Responsibilities To work as Mechanical Inspector for quality checking and testing in plant - G.A.P, A.R.P, Coal Handling plant. Prepare daily Inspection report and submit to client. Verify all quality related inspection documents as per approved QAP and prepare MPR for submission in time. Meeting, visiting project site, coordination and correspondence with the client on regular basis as per contract agreement.

Maintenance Engr - (Powder & Paint Process)- Irrungattukottai Exp: 2 - 5 yrs /3 Lacs PM / Diploma Ind: Auto/Any Manufacturing Ready to work 3 Shift Added advantage Hindi Share to lifeturnmgmt6@gmail.com / 7358656750 Interview: 4th Jun (Wednesday)

Hiring Maintenance Engineer for a food manufacturing unit in Sonipat. Must have 5+ years’ experience in plant machinery maintenance, preventive and breakdown repairs. Salary 40K–50K. Immediate joiners preferred. Call@8222829911/29/55/2052