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6.0 - 11.0 years
8 - 12 Lacs
Chennai
Work from Office
What's the role A Reliability Engineer will support projects and improvements for operating units to implement the Shell SEAM Standard, focusing on the Manage Asset Care (MAC) process. This involves optimizing maintenance tasks using a risk-based approach, ensuring maintenance strategies, troubleshooting, coordinating with stakeholders, conducting risk assessments, and maintaining quality assurance. The role also requires understanding the maintenance of various equipment in the oil and gas industry through technical documentation and expert discussions. What you'll be doing Effectively Support the team for Maintenance, Reliability & Turnaround Data, and the documentation process and deliver it successfully by ensuring quality assurance, to meet/achieve their plant maintenance data request management KPIs to meet 100% by bringing process improvements through automation and continuously improving the process. The primary responsibility in preparing/developing comprehensive maintenance strategies from overhaul reports, maintenance reports, general tasklist, equipment-specific task lists, spare part lists, equipment drawings, circuit diagrams, P&IDs, operation and maintenance manuals of OEMs, etc., for equipment like engines, pumps, compressors, turbines, etc., as per shell standards. These revised maintenance strategies and reliability improvement plans should include a detailed description of the tasks that need to be performed for overhauling/maintenance of each equipment/installation. Engage with site maintenance leads, original equipment manufacturers, and vendors, and conduct reliability studies in consultation with site maintenance personnel. Interact and communicate with the site focal for reliability studies and maintenance strategies, understanding the intricacies of how the actual maintenance activities for rotating equipment have been planned and performed in various Operating Units of Shell. Understanding the functions of the various equipment and instruments and also a thorough knowledge of reading/ interpreting the engineering drawings (P&IDs, PEFS, PFDs). Managing stakeholders/ representatives of various operating units through effective communication and identifying & resolving the bottlenecks for data analysis, maintaining issue logs, and using the same in implementing changes/improvements in the processes. Expected to work in collaboration with the MTO team to identify, prioritize, and take action to mitigate threats and realize opportunities to meet the Strategic Asset Management Plan and business plan delivery. Prepare and update optimized equipment care strategies and plans for the systems within operating units and support them to sustain asset performance. To achieve business Context, Performance targets, Asset Integrity, Availability, and costs, risk-based methodologies like (RCM/RBI/SIS) are utilized to Optimize Maintenance Activities. The Asset Register shall be complete for all equipment in MAC scope and maintained in a Computerized Maintenance Management System (CMMS). Defining Functional System Priority considering the Production Loss Equation, Asset, and Environment Consequences. RAM Matrix is used for this activity. Based on the prioritization of the Functional System, RCM Study is conducted using tools like w-IMS, w-RCM, etc. Equipment care tasks shall be defined and documented in a GPO-approved IMS application. The Engineering disciplines shall be accountable for defining equipment care tasks and optimizing them for a benchmarked competitive cost. After proper review of these risk-based recommended strategies/tasks, by Reliability Team, the same shall be updated/implemented in CMMS/SAP. Can be assigned as a trainer for the area of process tools expertise. May share the responsibility with the supervisor in staff development of other team members. Create/Develop Standard Work Instructions/Standard ways of working for PM data management for assigned processes viz. Plant maintenance Master data management Process, Run and maintain Processes for Operating Units and other assigned processes. Quality: Maintain Shell data minimum standards for data input to ERP and CMMS systems across the operating unit. Manage relationships with Asset, Functional, and TAS-based technical authorities, subject matter experts from the business, engineering managers and leads, operation managers, etc. What you bring University Degree in Instrumentation other oil and gas-related degree. Degrees in other fields will be considered with relevant experience. 6 years+ or more of work experience in the Oil & Gas Petrochemicals industry past degree in engineering with experience in one or more of the following: Prepare & update the schedules for maintenance strategy reviews and conduct the reviews based on Risk and Reliability Management principles with tools such as PM Optimization (PMO), REM strategy reviews, RCM, and Equipment Care Strategy Library where applicable. Shall be able to conduct reliability-centered maintenance studies for the rotating equipment, including package equipment. Able to interpret the RCM study results and convert them into PM routines for better maintenance efficiency. Participation/Leading end-to-end RCM process starting with identifying Threats and Opportunities to implementing RCM outcome with a mindset of CI (Continuous Improvement) is preferred. Integrity Assurance: Work with Technical Authorities (TA) on critical data for safety-critical elements/ equipment; identification & review of Performance Standards for the SCE. Follow the SEAM Standard. Use SAP Preventative Maintenance (PM) notifications and work orders to manage work processes to ensure all equipment is maintained per scheduled maintenance plans on time. Led multidiscipline engineers team to conduct RCM study and discussion with Site discipline & reliability engineers. E2E Implementation knowledge of the MAC process. Hands-on Experience in Plant Maintenance in the Oil & Gas and Petro-chemical fields as a part of the Refinery Petrochemical Oil& Gas Platform maintenance team and familiar with the daily operations, preventive maintenance, corrective maintenance activities Has exposure to Plant Turnaround Pitstop Major maintenance activities as part of the maintenance, planning, and/or engineering support teams. Effective communication skills and stakeholder management is a necessary skill for the job. Experience in leading change in complex environments and a track record in building, influencing, and sustaining natural teams. Able to demonstrate in-depth technical knowledge of rotating equipment, valves, and reliability engineering. Solid experience in maintenance project management and facilitating continuous improvement. Able to deal with a wide range of stakeholders at different seniority levels and experience working with different cultures. Support the operational units via a virtual environment. Knowledge/Proficiency in the SAP PM/MM module is an added value. Knowledge/Proficiency in MS Office, Power BI, Azure DevOps, etc. is highly desirable.
Posted 2 weeks ago
14.0 - 18.0 years
16 - 20 Lacs
Chennai
Work from Office
Whats the role As a Senior Team Lead, you will guide EPST teams in resolving complex, multi-disciplinary problems that others have failed to solve. You will lead structured problem-solving and causal learning teams, perform root cause analysis, and apply continuous improvement and lean six sigma methodologies. Your role involves identifying and mitigating risks, ensuring maintenance strategies, coordinating with stakeholders, and maintaining high equipment reliability in the oil and gas industry. Understanding the maintenance of pumps, compressors, turbines, and motors is essential. What youll be doing Effectively lead and guide the team for Maintenance, Reliability & Turnaround Data, and the documentation process and deliver it successfully by ensuring quality assurance, to meet/achieve their plant maintenance data request management KPI's to meet 100% by bringing process improvements through automation and continuously improving the process. The primary responsibility in preparing/developing comprehensive maintenance strategy from maintenance reports, general tasklist, equipment specific task lists, spare part list, equipment drawings, circuit diagrams, P&IDs, operation and maintenance manuals of OEMs, etc., for types of equipment like engines, pumps, compressors, turbines, etc., as per shell standards. These revised maintenance strategies and reliability improvement plans should include a detailed description of the tasks that need to be performed for overhauling/maintenance of each equipment/installation. Constantly engage with site maintenance leads, original equipment manufacturers, vendors, and conduct reliability studies in consultation with site maintenance personnel. Interact and communicate with the site focal for reliability studies and maintenance strategies, understanding the intricacies of how the actual maintenance activities for rotating equipment have been planned and performed in various Operating Units of Shell. Understanding the functions of the various equipment and instruments and also a thorough knowledge of reading/ interpreting the engineering drawings (P&IDs, PEFS, PFDs). Managing stakeholders/ representatives of various operating units through effective communication and identifying & resolving the bottlenecks for data analysis, maintaining issue logs, and use the same in implementing changes/improvements in the processes. Expected to work in collaboration with MTO team to identify, prioritize, and take action to mitigate threats and realize opportunities to meet the Strategic Asset Management Plan and business plan delivery. Prepare and update optimized equipment care strategies and plans for the systems within operating units and support them to sustain asset performance. Inspire and develop the team members. Coordinate, monitor and improve the quality and timeliness of the delivery of RCM, EPST, and Causal Learning projects and other reliability improvement tasks. Can be assigned as a trainer for the area of process tools expertise. May share the responsibility with the supervisor in staff development of other team members. Manage relationships with Asset, Functional, and TAO-based technical authorities, subject matter experts from the business, engineering managers and leads, operation managers, etc. Leadership Coach and mentor staff on technical topics and AMS work processes. Expected to be able to coach MEC topics to skill level and others to awareness. Effective communication skills and stakeholder management is a necessary skill for the job. Leadership in Group and TAO efforts to Standardize maintenance strategies, tools, benchmarks, standards, and best practices. May also be assigned to lead a FOD assigned Sites, OUs, or Data Project Team with 10 to 15 members. This role exposes the individual to stakeholders from different cultural backgrounds located across different time zones. The work comes in peaks and the person needs to be very good in prioritization and managing stakeholder expectations, resilient under pressure. Should be able to guide the team and steer them through the tough/demanding situations and contribute in terms of technical clarifications. Confidence to work in a virtual environment and managing engagement across different levels of stakeholders, including senior management for day-to-day operations. Includes initiative to identify and help resolve business and technical issues within areas of responsibility. Sound understanding of business/process workflow and having the mature mindset to deal and behave under tough/challenging situations. Strong proficiency in using English for both spoken and written communication, as well as using MS teams, Outlook, etc. Shift work following operating hours of the production sites, manufacturing sites, chemical plants, supply chain, and distribution location. Resilient under pressure and able to work with people from different cultures and working styles. Willing to travel to various operating units/sites across the globe as per requirements. A self-starter leader and reliable deliverer, with very good verbal and written skills in English, able to negotiate with people, and able to resist undue influence that might otherwise compromise the integrity of data quality. What you bring University Degree in Mechanical Engineering with at least 14 years or more of work experience in Oil & Gas Petrochemicals industry with experience in one or more of the following: Prepare & update the schedules for maintenance strategy reviews and conduct the reviews based on Risk and Reliability Management principles with tools such as RCM, and Equipment Care Strategy Library where applicable. Skilled in Maintenance tools like w-IMS RCM and shall be able to conduct reliability-centered maintenance studies for the rotating equipment, including package equipment. Able to interpret the RCM study results and convert them into PM routines for better maintenance efficiency. Participation/Leading end-to-end RCM process starting with identifying Threats and Opportunities to implementing RCM outcome with a mindset of CI (Continuous Improvement) is preferred. Shall be able to lead a dedicated RCM, EPST, and Causal learning team for a structured problem-solving process. Performing root cause analysis/causal learning. Continuous improvement and lean six sigma methodology should be used for performance improvement activities. The candidate should be able to identify existing and emerging threats, and he should be able to risk rank the activities and threats. He should be able to prioritize actions and become an EPST owner for the asset. He should be able to mitigate threats to the availability & reliability of assets. Shall be able to prepare/developing asset structure, using the equipments drawings, circuit diagrams, PEFS, P&IDs, operation, and maintenance manual of OEMs. Data gathering for the reliability analysis from CMMS, maintenance manuals, best practices, etc. Perform Gap analysis between the P&IDs and CMMS maintainable data. Integrity Assurance: Work with Technical Authorities (TA) on critical data for safety-critical element/ equipment; identification & review of Performance Standards for the SCE. Assist Reliability Technician/CMMS team on data upload to CMMS. Follow the AMS maintenance execution process (ME). Use SAP Preventative Maintenance (PM) notifications and work orders to manage work processes to ensure all equipment is maintained per scheduled maintenance plans on time. Lead multidiscipline engineers team to conduct RCM study and discussion with Site discipline & reliability engineers. E2E Implementation knowledge of the AMS MEC process. Hands-on Experience in Plant Maintenance in the Oil & Gas and petrochemical fields as a part of the Refinery Petrochemical Oil& Gas Platform maintenance team and familiar with the daily operations, preventive maintenance, corrective maintenance activities. Effective communication skills and stakeholder management is a necessary skill for the job. Experience in leading change in complex environments and a track record in building, influencing, and sustaining natural teams. Able to demonstrate in-depth technical knowledge on rotating equipment, valves, and reliability engineering. Solid experience in maintenance project management and facilitating continuous improvement
Posted 3 weeks ago
2.0 - 7.0 years
4 - 9 Lacs
Chennai
Work from Office
Whats the role Youre going to be a member of the Reliability Engineering team in Shell Chennai - TAS. You will have accountabilities that relate to the maintenance and troubleshooting of mechanical or electrical equipment, ensuring operational excellence and service integration capability. With a focus area on electrical systems support. What youll be doing Mechanical: Support projects and improvement activities for the assigned operating units to help to implement SEAM standards. The Manage Asset Care process is foundational for employing risk-based processes to establish a Cost and Reliability optimized scope for asset equipment care. MAC's full value is achieved through the integration with the other core processes: MTO, ESP (w/ PTM), ME, MSC, TA, and Project Execution. The role will also require the individual to ensure the deliverables to prepare maintenance strategies, carry out the assessment, ensure correct prioritization of work, troubleshoot & propose technical solutions virtually, co-ordinate discussion with stakeholders, conduct Risk Assessments, ensure good QA/QC, record keeping, & final job closure to enable high equipment reliability & plant technical availability. Understand the complexities and intricacies of maintenance activities of Equipments in the oil and gas industry by studying the operations and maintenance manuals of OEMs, general task lists, equipment specific task lists, test certificates, maintenance reports, spare part list, maintenance strategies, etc., and technical discussions with global, site maintenance lead/technical authorities & OEMs/Vendors, etc., Constantly engage with site maintenance leads, original equipment manufacturers, and vendors, and conduct reliability studies in consultation with site maintenance personnel. Interact and communicate with the site focal for reliability studies and maintenance strategies, understanding the intricacies of how the actual maintenance activities for equipment have been planned and performed in various Operating Units of Shell. Understanding the functions of the various equipment and instruments and a thorough knowledge of reading/ interpreting the engineering drawings (P&IDs, PEFS, PFDs). Managing stakeholders/ representatives of various operating units through effective communication and identifying & resolving the bottlenecks for data analysis, maintaining issue logs, and using the same in implementing changes/improvements in the processes. To achieve business Context, Performance targets, Asset Integrity, Availability, and costs, risk-based methodologies like RCM are utilized to Optimize Maintenance Activities. Electrical: Ensure E2E support for electrical systems with a focus on maintenance and troubleshooting of equipment such as LV/MV and HV motors, transformers, starters, circuit breakers, generators, relay protection, and substation equipment. Diagnose and resolve electrical issues promptly to maintain system reliability and safety. Design and implement electrical systems and components to meet project specifications and standards. Conduct electrical testing and commissioning of new installations to ensure compliance with safety and performance standards. Develop and maintain technical documentation, including electrical schematics, wiring diagrams, and maintenance records in CMMS. Utilize SAP PM data for maintenance planning, scheduling, and tracking to ensure efficient and effective maintenance operations. Implement reliability-centered maintenance practices, Equipment care strategies to enhance the reliability and performance of electrical systems. Analyse routine inspections, preventive maintenance, and corrective maintenance performed on electrical equipment to ensure optimal performance and minimize downtime through final recommendations. Troubleshoot electrical systems and components to meet project specifications and standards. Work on MOC for electrical systems and Obsolescence management. Represent the Electrical Engineering team in daily review calls and share appropriate status as per daily agenda. Support all business communication responsibilities biweekly dashboards, monthly & quarterly dashboards. Well-versed and hands-on experience with MOC for electrical systems and support on Supportability and Transition. What you bring Mechanical: Skilled Mechanical Maintenance Engineer with a minimum of 2 years of experience in the Oil & Gas or Petrochemicals industry. The ideal candidate will hold a degree in engineering and have experience in the maintenance and troubleshooting of heavy rotating equipment like turbines, engines (preferably natural gas engines), compressors inspection & maintenance of static equipment like columns, safety valves, pressure vessels, heat exchangers etc. Experience and knowledge in rotating machines performance and health monitoring CBM (Vibration monitoring) Shall be able to understand asset structure, SCE review and implementation, Bill of materials (BoM), Functions and Functional failures, Production loss of equipments using the equipments drawings, circuit diagrams, PEFS, P&IDs, operation and maintenance manual of OEMs. Experience in FMEA Failure modes and effects analysis, Criticality analysis of Equipments, data gathering for the reliability analysis from CMMS, maintenance manuals, best practices, etc. Perform Gap analysis between the P&IDs and CMMS maintainable data. Shall be able to conduct reliability-centered maintenance studies. Prepare & update the schedules for maintenance strategy reviews and conduct the reviews based on Risk and Reliability Management principles with tools such as PM Optimization (PMO), REM strategy reviews, RCM, and Equipment Care Strategy Library where applicable. Able to interpret the RCM study results and convert them into PM routines for better maintenance efficiency. Hands-on Experience in Plant Maintenance in the Oil & Gas and Petrochemical fields as a part of the Refinery Petrochemical Oil& Gas Platform maintenance team and familiar with the daily operations, preventive maintenance, corrective maintenance execution activities Has exposure to Plant Turnaround Pitstop Major maintenance activities as either part of the maintenance team, planning team, and/or engineering support team. Effective communication skills and stakeholder management is a necessary skill for the job. Knowledge/Proficiency in the SAP PM/MM module is required. Knowledge of MS word, Power Point, Power BI will be an added advantage. Strong analytical skills and a proactive approach to identifying and resolving issues are essential. A solid understanding of reliability performance of an asset and the ability to collaborate effectively within a team are crucial. Experience in leading change in complex environments and a track record in building, influencing, and sustaining natural teams.Able to deal with a wide range of stakeholders at different seniority levels and experience working with different cultures. Support the operational units via a virtual environment. Positions in SEAM will require flexibility in working hours to manage communications across time zones to support stakeholders and enable business performance. However, flexibility in recognition of diverse family situations will be considered. Electrical: A Bachelor or Masters degree, preferably in Electrical Engineering. Substantial electrical engineering experience minimum of 2 years in electrical projects and maintenance. Strong maintenance and troubleshooting experience in electrical equipment such as motors, transformers, starters, circuit breakers, generators, relay protection, and substation equipment. Experience in performing routine inspections, preventive maintenance, and corrective maintenance on electrical systems. Experience in RCA (Root Cause Analysis) and FMEA (Failure Modes and Effects Analysis) of electrical systems and components. Proficiency in using SAP PM for maintenance planning and tracking. Knowledge of reliability-centered maintenance practices. Strong Tools knowledge used in Support services like Share Point, Service Now, Power BI, etc. Ability to multitask, prioritize, and deliver. CMRP (Certified Maintenance & Reliability Professional) or CRE (Certified Reliability Engineer) certification will be an added advantage. Experience in the oil and gas domain, power and utility, or energy sector will be preferred.
Posted 1 month ago
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