Pipeline Operations and Maintenance (O&M) Technician / Helper

O&M Technician / Engineer Mechanical, Electrical, Instrumentation, SCADA (Pipeline Operations)

contractual position

Contract Duration:

Role & responsibilities

Mechanical maintenance services

Scope of work under mechanical maintenance services are as under but not limited to:

i. The emnployee has to carry out day to day mechanical jobs of all kinds (e.g. lubrication of machines, handling of coolants, lubricants, and carry out predictive, preventive, breakdown maintenance) as per schedule under Maintenance Base for the KGPL pipeline associate dispatch terminals, KGPL delivery stations & Pipeline.

ii. The services involve carrying out maintenance of all kinds of valves (e.g. gate, globe, safety, NRV, ball valves, etc.) including greasing, sealant injection, removal and erection of the same installed at all Pipeline installations.

iii. The scope of work of the employee also includes but not limited to the identification and repair of any kind of leakages in various mechanical components (the job may include replacement of damage sections or re-assembling of new spare parts or any other activities pertaining to the above purpose) in the locations as per the instructions of reporting manager.

iv. Providing mechanical assistance to any other jobs as advised by Officer-in-charge for smooth operation of pipeline. Providing assistance in Fire & Safety activities and Maintenance of firefighting equipment.

v. Annual maintenance of basket strainer/ filter

vi. Servicing of scraper barrel- launcher including opening and closing

vii. Station piping thickness measurement

viii. Monitoring of equipment parameters on a pre-defined periodic basis

ix. Condition monitoring of equipment & calibration of equipment as per requirement

x. Oil flushing / vapour-locking removal on as and when required basis.

xi. Maintenance of equipment of various sizes installed like HOVs, MOVs, NRVs, Strainers, Density meters, Pipeline of all sizes (above ground/underground), Pig receiver & launchers, Density meter, flaring unit, etc., flow meters etc, basket filters, Flow control valves and any other jobs, not specifically mentioned but as advised by Officer-in charge for smooth operation of pipeline.

xii. Assistance in all types of maintenance (Preventive/Breakdown) of all mechanical equipment including DGs at various SV stations and receipt facilities.

xiii. Providing mechanical assistance to any other jobs as advised by Officer-in-charge for smooth operation of pipeline.

xiv. Providing assistance in loading, unloading, packing and unpacking of any material received.

xv. Cleaning and removing oil stains from all equipment.

xvi. Stacking of maintenance spares and equipments in proper place.

xvii. Providing assistance in Fire & Safety activities and assistance in Maintenance of firefighting equipment as per requirement.

xviii. Assistance in housekeeping and cleaning of all pipeline equipment, warehouse spares etc. are also in the scope of these services.

xix. Any other jobs as per direction of Nodal officer/ Supervisor/Client.

Electrical Maintenance services:

Scope of work under electrical maintenance services are as under but not limited to:

i. Maintenance services to be provided in carrying out Preventive & breakdown maintenance for Transformers, UPS System, DG Alternator, HT /LT panels, JBs, MOVs (Motor Operated valves), Battery banks, Battery Chargers, earthing system, FW system, solar system, various plant lighting equipments, exhaust fans, ceiling fans, distribution boards, flame proof lights, flame proof fittings etc., which shall include cleaning, tightening of nut bolts, dismantling & assembling of Terminal boxes, cable connections & disconnections, meggering, taking specific gravity & cell voltage of battery banks, taking earth resistance measurements etc., as per the instructions of EIC/Site Engineer at Maintenance Base for the KGPL pipeline KGPL delivery stations & SV stations.

ii. House Keeping of Pipeline Substation, other electrical panel rooms and Control Room.

iii. Measurement and testing of Electrical system as per OISD guidelines and maintain the record like Earthing Testing, ELCB testing, Integrity of FLP system at field etc.

iv. Insulation Testing & megger test of LT Cable and Equipment along with winding resistance tests, Calibration of measuring instruments, transducers etc.

v. Maintenance of lighting system in the building and in the field.

vi. DG Set Operation and maintenance and necessary power source changeover and assisting SV stations and IPS station guards from control room to take necessary switchover of power sources as & when required in any shift as per SOP.

vii. Assistance in installation of new instruments / equipment, wiring modification in existing panels.

viii. Maintenance & Operation of Battery bank, UPS, Solar Inverter & Solar Plant at all SV stations and IPS, TR and CPPSM Unit for CP, Fire Alarm System, Clean Agent system, Telecom and VHF system and any other system as directed to the contractor/ supervisor by IHB officer In-Charge.

ix. Energy consumption readings, CP readings, Monitoring and keeping as directed to the contractor/ supervisor by IHB officer In-Charge.

x. Follow up and coordinate with sub vendor for rectification / servicing /overhaul of various electrical equipment as directed to the contractor/ supervisor by IHB officer In-Charge.

xi. Carrying of Distilled water and Diesel for various SV stations as and when required. (Transport of material and supply of material is in IHB scope.)

xii. Electrical fitting jobs in the station and SV station, cleaning & maintaining electrical spares

xiii. Assistance in maintenance of LT equipment with Vendor if required or as directed to the contractor/supervisor by IHB officer In- Charge.

xiv. Liaison with State Electricity Board or Upstream power source units

xv. Any other job as directed to the contractor/ supervisor by IHB officer In-Charge.

Testing & Inspection Maintenance services:

Scope of work under T&I maintenance services are as under but not limited to:

i. To carry out maintenance (Preventive, Predictive and Break-down), removal, calibration and re-installation of all the field instruments such as transmitters, gauges, pressure/temperature/level switches, temperature elements, safety valves, control valves, sensors, mass flow sensor / mass flow transmitter etc under Maintenance Base for the KGPL pipeline delivery stations & SV stations.

ii. The scope of work also includes but not limited to carrying out impulse tubing, preparation of ferrule joints of various sizes, identification & rectification of leakages from various instrumentation fittings, tubing connections.

iii. Maintenance and Upkeep of all Instrument panels and Marshalling racks. Providing assistance in preventive maintenance of various instrumentation panels including cleaning of control panels/instruments, cable trenches etc., providing substantial assistance for loop checking, wiring, cable dressing, glanding and laying of instrumentation cable, cable tray laying etc. Assisting in maintenance of PLC system, Operator stations, flow computers, all panel instruments.

iv. Installation and mounting of any new instrument if required. Upkeep and Helping in documentation, drawings etc.

v. To assist IHB Engineers in dismantling, servicing, calibration and re-installation of PCVs, FCVs, Safety valves etc.

vi. Removal of Pressure/Temperature/Level Switches, Indicators, Transmitters, Gauges from field and installation /re-installation of the same in the field as per the instruction of IHB engineer.

vii. To assist IHB engineers in calibration, functional check, servicing of instruments. Instrumentation tubing and wiring works to be required on specific need basis.

viii. Maintenance & Checking of Gas and Smoke/Heat detectors, Fire Alarm Panel / Gas Detector Panel & Co2/Argonite flooding system.

ix. To assist IHB engineers in removal, servicing, testing and installation of all safety valves.

x. Maintenance and Upkeep of all Instrument panels and Marshalling racks.

xi. Instrumentation tubing and wiring works to be required on specific need basis.

xii. Tagging of all field instruments, sealing of safety valves, replacement of terminals, annunciator bulbs replacement.

xiii. Any Specialized Instrumentation Works/ jobs not mentioned above however required to be carried out on specific need basis.

Round the clock Operation related support services:

Scope of work under Round the clock Operation services are as under but not limited to at the different Work Points of Bottling Plants under KGPL::

a) The scope of work includes round the clock services to operations related works and control room in monitoring of field parameters and utility services operation in pump stations under KGPL.

i. Shift operation at receipt facilities

ii. Round the clock monitoring of the performance & operation of various field equipment, station utilities and instruments.

iii. Noting down of parameter in register on frequent interval.

iv. Reporting of any abnormality or malfunction.

v. Basic ARC jobs related to civil jobs.

vi. Following safety guidelines issued from time to time.

vii. Monitoring and recording of all operational parameters as per specified formats.

viii. Any other job as per the instruction of Shift- in charge / Station- in charge / EIC.

ix. Attending all types of telephones/walkie-talkie & passing information to concerned

x. Documentation & Filling of process/operational related papers, Record Keeping

General Services:

• Assistance in housekeeping, fire & safety drills, and emergency handling.
• Miscellaneous jobs like excavation, material handling, surface dressing.

Preferred candidate profile

Candidate Requirements:

• Highly skilled

  - The services to be provided through professionally qualified personnel preferably with B.E. /B.Tech. (Bachelor of Engineering/Technology) in relevant field, i.e. Mechanical/ Electrical with minimum of 01 Yrs. Experience.

• Skilled

  - The services to be provided through professionally qualified personnel preferably with Diploma of engineering / discipline in Mechanical/ Electrical/ Electronics & Communication or Instrumentation with 1 years experience/ ITI in with 2-year experience.

• Semi-Skilled

  - The services to be provided through adequately qualified assistant preferably 10th Pass or higher with 03 Yrs. Industry experience.

Candidate Requirements:

Salary Structure:

Important Terms

• Salary is fixed

  as per Central Govt. Minimum Wage Act.
• Wage revision will only be done in

  April & October

  as per CLC.

• Accommodation, food, and travel

  expenses are to be managed by the employee from within the CTC.

• No additional perks

  or allowances.

• PPE & Uniform

  will be provided by the company.
• CTC includes PF, Bonus, Leave, and Gratuity components.

Jhansi (Wage Area B):

• Highly Skilled: 35,508.64 CTC / 27,308.44 In Hand
  
• Skilled: 32,307.65 CTC / 24,846.67 In Hand
  
• Semi-Skilled: 27,506.18 CTC / 21,154.03 In Hand
  

Kanpur (Wage Area A):

• Highly Skilled: 38,523.53 CTC / 29,627.08 In Hand
  
• Skilled: 35,508.64 CTC / 27,308.44 In Hand
  
• Semi-Skilled: 32,307.65 CTC / 24,846.67 In Hand
  

Kanpur/Jhansi (Wage Area C Common):

• Semi-Skilled: 22,853.57 CTC / 17,575.87 In Hand

• Skills:

  Equipment maintenance, SCADA operations, safety compliance, technical documentation.

• Other:

  Willing to work in shifts and travel locally (Jhansi/Kanpur/Unnao/Jalaun).

• For any queries, you may write to us at

  join@knowteqconcepts.com