Industrial Automation Manager (PLC Programmer)-Coimbatore

Job Description

Purpose of the role- The PLC Manager is responsible for overseeing the design, development, and implementation of programmable logic controller (PLC) systems to optimize manufacturing processes. Reporting to the Operations Head, this role involves collaborating with cross-functional teams to ensure efficient production, troubleshooting PLC issues, and continuously improving automation systems to enhance productivity and quality. The PLC Manager will also be responsible for training and mentoring team members on PLC programming and maintenance. Role & responsibilities - Develop and implement strategies for the effective use of Programmable Logic Controllers (PLCs) in the company's manufacturing processes. Oversee the installation, programming, and maintenance of PLC systems across multiple production lines. Collaborate with cross-functional teams to identify automation opportunities and develop solutions using PLC technology. Ensure compliance with industry standards and regulations related to PLC programming and safety. Train and mentor technicians and engineers on PLC programming and troubleshooting techniques. Monitor and analyse PLC performance data to identify areas for improvement and optimize system efficiency. Troubleshoot and resolve PLC-related issues, including hardware and software malfunctions. Coordinate with vendors and suppliers to procure necessary PLC equipment and components. Develop and maintain documentation, including PLC programs, wiring diagrams, and operating procedures. Stay updated with the latest advancements in PLC technology and recommend upgrades or modifications to existing systems as needed. Required Skills and Experience- Well versed knowledge of PLC, HMI and Servo motor programming like Mitsubishi (a must),Omron, Schneider. Strong knowledge of Beckhoff, Siemens TIA portal, hands-on experience on Siemens S7-1500 series PLC and Siemens IPC programming, SCADA systems, HMI interfaces, Instrumentation and control systems. Complete knowledge of various make VFDs including ABB and Danfoss, Yaskawa, FANUC, EPSON, Siemens. Experience with implementing various communication protocols - Profinet, Modbus TCP/IP, OPC, RS232C, RS485, CC links, EtherCAT , EtherCAT, Ethernet, Unit and bulk handling systems,Weighing & Batching Systems, EPCM, IOT 4.0, Panels, Special Purpose Machines (SPM). Experience in turnkey robot-based automation systems for Machine shop, Pick & Place Systems with Conveyors, Robot based Automation, Robot based vision application/ Vision based inspection, Traceability, OEE, Environment monitoring, Pick to Light Material Handling, Data Logging and Digitization, Quality & compliance in production, Supply chain management, Predictive maintenance, Smart energy management, Warehouse management. Project Management which includes Concept Development, Mechanical Design, Assembly, Integration, Commissioning and Training & Service. Candidate Qualification and Experience- Qualification: BE/B.Tech(Electrical) or Diploma(Electrical) Experience : Minimum 10 years and above