Plant Head Manufacturing

Position Title: Plant Head
Location: Srikalahasti (Plant-based)
Industry: B2B Manufacturing (Plastics Injection/Compression Molding, Preform PET/Stage One PET)
Qualification: Technical Graduate in Mechanical / Electrical / Electronics
Experience: 15-20 years (at least 5 Years in a similar role) in a manufacturing setup

WE PREFER IMMEDIATE JOINERS

Position Overview:

We are seeking an experienced and dynamic Plant Head to lead our manufacturing operations at Srikalahasti. The incumbent will be responsible for managing end-to-end plant functions, with a particular focus on Preform PET/Stage One PET molding, Injection and Compression molding operations using Husky, ASB, and Sacmi CCM machines, and overseeing production, maintenance, quality, compliance, logistics, and workforce development. This leadership role demands a strategic thinker who can drive operational excellence, ensure GMP and audit compliances, and manage both plant utilities and external stakeholder liaisons.

Key Responsibilities:

1. Plant Operations & Production Management

• Lead daily plant operations, focusing on PET molding using Husky, ASB, and Sacmi CCM machines.
• Ensure maximum utilization of equipment and resources to meet production targets with high-quality standards.
• Drive cost-efficiency by improving process flexibility and minimizing downtime and rejections.
• Maintain FIFO in Raw Materials (RM) and Finished Goods (FG), ensuring consistent inventory control.
• Target and maintain Overall Equipment Efficiency (OEE) at 85% and above.

2. Preform PET / Stage One PET & Molding Technologies

• Oversee end-to-end PET preform production and compression molding cycles.
• Optimize performance of Husky (injection molding), ASB (stretch blow molding), and Sacmi CCM (compression molding) machines.
• Implement preventive maintenance and troubleshooting strategies specific to these machines.
• Optimize resin usage, reduce scrap and wastage, and ensure consistent product quality.

3. Maintenance and Utility Management

• Plan and supervise preventive and breakdown maintenance for all machinery including molding lines and plant equipment.
• Maintain and manage all essential utilities such as chillers, air handling units (AHUs), transformers, power consumption systems, and compressed air systems.
• Monitor utility consumption (electricity, water, etc.) and implement cost-saving measures.
• Maintain spare parts stock at Minimum Quantity Levels (MQL) to avoid delays in operations.

4. Logistics and Dispatch Management

• Oversee all inbound and outbound logistics, including receipt of raw materials and dispatch of finished goods.
• Coordinate with transporters, warehouse teams, and dispatch personnel to ensure timely delivery of materials.
• Ensure accurate documentation and reconciliation of stock transfers, gate entries, and dispatch reports.
• Optimize logistics costs while maintaining on-time and damage-free deliveries.
• Liaise with HO logistics or SCM teams to streamline inter-plant and customer-specific dispatches.
• Implement best practices in packaging, loading, unloading, and ensure adherence to safety norms during logistics operations.

5. Quality, GMP & Compliance

• Ensure strict adherence to Good Manufacturing Practices (GMP) and support readiness for internal and external audits.
• Enforce safety standards and implement corrective actions based on audit findings.
• Reduce rejection rates and drive continuous improvement initiatives for process quality and output consistency.

6. Manpower & Team Leadership

• Build, develop, and motivate plant teams to foster productivity and accountability.
• Define and monitor KRAs/KPIs for all plant employees and conduct regular performance evaluations.
• Conduct skill development and training programs focused on PET technologies and machine-specific handling.
• Ensure smooth coordination with HR/Admin on workforce grievances, labor compliance, and time-bound actions.

7. Local Liaisoning & Administration

• Liaise with local authorities and statutory bodies to ensure timely permissions, compliance, and effective plant-community relations.
• Support general administration including canteen, housekeeping, and statutory facilities for plant staff.

Reporting & Documentation:

Prepare and submit detailed daily, weekly, monthly, and annual reports on:

• Production output (PET, molding lines)
• Preventive Maintenance and breakdown
• Utility usage and cost trends
• Logistics and dispatch status
• Inventory and materials consumption
• Rejection/wastage and customer complaints
• Manpower deployment and efficiency

Required Skills & Competencies:

• Technical Mastery: Hands-on expertise in operating and managing Husky, ASB, and Sacmi CCM machines.
• Logistics Acumen: Practical understanding of plant logistics, inventory movement, dispatch operations, and cost control.
• Leadership: Proven ability to lead and inspire plant teams, drive accountability, and foster a safe and efficient work culture.
• Analytical Acumen: Strong analytical skills with the ability to translate data into performance improvement.
• Compliance-Oriented: Sound knowledge of GMP, ISO, safety, and other regulatory standards.
• Communication: Effective communicator in English and local language, with strong interpersonal skills.
• Digital Proficiency: Comfortable with ERP platforms, production tracking systems, and MS Excel.

If the position interest you then please send your resume to Deepak.padhi@secureclosures.com or WhatsApp on 7738057996 with following details:

Current CTC

Expected CTC

Notice Period

Are you okay to Relocate to Srikalahasti, Andhra Pradesh

Regards

Deepak