Plant Head - (Manufacturing & Production- Transformer)

Key Responsibilities:

• Oversee

  end-to-end plant operations

  , ensuring

  seamless transformer manufacturing, production planning, and supply chain efficiency

  .
• Drive

  Lean Manufacturing, Six Sigma, and Kaizen methodologies

  to optimize

  transformer production, assembly, and testing

  .
• Implement

  cost reduction initiatives, waste management, and resource efficiency strategies

  to enhance

  manufacturing KPIs

  .
• Ensure

  compliance and standards

  for

  transformer design, manufacturing, and testing

  .
• Lead

  cross-functional teams

  to achieve operational excellence and streamline

  coil winding, core assembly, vacuum drying, insulation, oil filling, and final testing

  .
• Manage

  workforce planning, supplier coordination, and raw material procurement

  (copper, CRGO steel, insulation materials) for uninterrupted

  transformer production

  .
• Develop and execute strategies for

  continuous improvement, automation (SCADA, IoT in manufacturing), and digital transformation

  .
• Ensure customer satisfaction by maintaining

  high-quality manufacturing standards

  , optimizing

  production cycle times

  , and ensuring

  on-time delivery

  .
• Collaborate with

  R&D and design teams

  to enhance

  transformer efficiency, reduce failure rates, and improve product lifecycle management

  .
• Implement

  quality assurance processes, statistical process control (SPC), and failure mode analysis (FMEA) to minimize defects

  .

Key Skills & Qualifications:

• Bachelor s/Master s in Mechanical, Electrical, or Production Engineering

  .

• 15+ years of experience

  in

  transformer manufacturing, production planning, quality management, and plant operations

  .
• Expertise in

  power & distribution transformer production, lean manufacturing, Six Sigma, and industrial safety

  .
• Strong knowledge of

  inventory control, SAP/ERP systems, and quality management frameworks (ISO, BIS, OHSAS)

  .
• Proven leadership in

  managing large-scale manufacturing teams, driving process improvements, and achieving business objectives

  .
• Hands-on experience in

  transformer design optimization, CAD modeling, insulation system design, and testing procedures

  .
• Strong understanding of

  TPM (Total Productive Maintenance), value engineering, and defect analysis techniques

  .
• Excellent

  communication, problem-solving, and decision-making abilities

  .

Key Skills :

• Production
• Design
• Quality
• Team Handling