ER / SE / AM / DM - Welding Engineer (Process)

• Experience of Product DMU (Digital Mock-up) / BIW structure and identify Concerns regarding Manufacturability, Joining (weld spots, sealer, studs bolts), Datums study for jigs/equipment reuse. Define Tolerance Matching quality fit and finish.
• Preparation of Weld line process plan based on Engineering and Production BOM (Bill of Material). Developing jig planning sheets tack spots planning.
• Preparation of Weld Line specification (Line Concepts, Layout, Cycle time Man/Machine Utilization) for new model Introduction.
• Planning for Material space, trolleys, supply of material to line side material handling equipment.
• Procurement (RFQ and spec making) of weld Jigs/Equipment based on technical specification and based on Procurement procedures.
• Knowledge and exposure in Design approvals, Gun study, Robot payload checking, hand stress analysis, line Poka-Yoke etc.
• Buy off of weld lines, mechanical, electrical installation, audit robot programs, line trials for product validation in coordination with other departments.
• SOP Ramp up support, line productivity efficiency improvement.
• Cost down related Kaizen approach in working welding line solutions.

Technical/ Functional:

• Knowledge of Welding process, Gun study, layout optimization, spot planning, JPS
• Detailed Knowledge of Weld Body structure, should be well versed with 2D Drawings. Exposure to 3D Jig design would be preferred.
• Hands on experience of different trials during new model development
• Experience on different software - MS Office, Auto CAD, Uni-graphics simulation software like RobCAD, PD/PS, OLP (Fanuc robot) Virtual simulation etc.
• CAE analysis mechanical structures - Robot gripper, swing jig/fixture, pedestal etc.
• Robot teaching experience (Fanuc/Kawasaki make) - Spot welding, Handling, Sealing etc.
• Basic knowledge of Pneumatic Hydraulics, Auto Weld Line operation

Behavioral:

• Target oriented, Good Analytical Skills, Excellent interpersonal, communication presentation skills, Team player with Networking skills etc.
• Have an inclination to go into details of each task at hand, have exposure to 5 why, 3G, 3K analysis.