Bengaluru
INR 15.0 - 20.0 Lacs P.A.
Work from Office
Full Time
We are looking for a seasoned Sourcing and Vendor Development Manager to spearhead strategic sourcing initiatives and optimize our supply chain at Rapsri Engineering Products Company Ltd (REPCO). In this pivotal role, you will be responsible for the procurement of raw materials, including cathode copper, ETP copper, silver anodes, brass and bronze scrap, and foundry/machine shop/plating consumables. You will drive vendor development for critical components like extruded brass tubes, brass and bronze sand castings, and forging, ensuring quality and cost-effectiveness. The ideal candidate will lead contract negotiations, manage import/export activities, and implement cost reduction strategies across our vendor base. This role demands a proactive leader with a strong understanding of commodity pricing, material requirements planning, and a commitment to lean manufacturing principles. You will collaborate with cross-functional teams, uphold ISO 9001 standards, and contribute to the overall efficiency and profitability of REPCO. Your expertise in setting up sourcing systems and rationalizing the vendor base will be instrumental in our continued growth and global competitiveness. Responsibilities: Strategic Sourcing & Procurement Develop and implement comprehensive sourcing strategies for raw materials (Copper, Brass, Bronze, Silver) and consumables, aligning with REPCO's production needs and quality standards. Conduct thorough market analysis to identify potential suppliers, assess commodity pricing trends, and negotiate favorable contract terms to minimize procurement costs. Oversee the entire procurement cycle, from purchase order creation to invoice processing, ensuring compliance with company policies and regulatory requirements. Manage import/export activities, including documentation, customs clearance, and logistics, to ensure timely and cost-effective delivery of materials. Implement and maintain an effective Material Requirements Planning (MRP) system to optimize inventory levels and minimize stockouts. Monitor supplier performance, track key metrics, and implement corrective actions to address any deviations from agreed-upon service levels. Vendor Development & Management Identify, evaluate, and onboard new vendors for critical components (castings, forgings, extrusions), ensuring they meet REPCO's quality, cost, and delivery requirements. Conduct regular vendor audits to assess their capabilities, adherence to quality standards (ISO 9001), and compliance with ethical sourcing practices. Develop and maintain strong relationships with key suppliers, fostering collaboration and open communication to drive continuous improvement. Implement vendor rationalization strategies to consolidate the supplier base, reduce complexity, and leverage volume discounts. Negotiate long-term agreements with strategic suppliers to secure favorable pricing, payment terms, and supply commitments. Collaborate with engineering and quality teams to resolve any technical issues, improve product design, and enhance overall supplier performance. Cost Reduction & Value Engineering Lead cost reduction initiatives across the supply chain, identifying opportunities to optimize material usage, streamline processes, and negotiate better pricing. Conduct value engineering studies to identify alternative materials, processes, or designs that can reduce costs without compromising quality or performance. Analyze spent data to identify areas of excessive spending or inefficiency and develop targeted strategies to address these issues. Implement lean manufacturing principles to eliminate waste, improve efficiency, and reduce lead times in the procurement process. Benchmark REPCO's procurement costs against industry best practices and identify opportunities to close the gap and improve competitiveness. Track and report on cost savings achieved through sourcing initiatives, demonstrating the value of the procurement function to senior management. Compliance & Reporting Ensure compliance with all relevant import/export regulations, trade agreements, and ethical sourcing standards. Maintain accurate records of all procurement transactions, contracts, and supplier communications, ensuring transparency and auditability. Prepare regular reports on key procurement metrics, including spend analysis, supplier performance, and cost savings. Collaborate with finance and accounting teams to ensure accurate budgeting, forecasting, and financial reporting. Oversee the implementation and maintenance of the ERP system (SAP, Oracle) for procurement and inventory management. Conduct regular internal audits to assess compliance with procurement policies and procedures and implement corrective actions as needed. General Expectations and Past Experiences: Proven experience (10+ years) in strategic sourcing, vendor development, and contract negotiation within a manufacturing environment, preferably in metals or related industries. In-depth knowledge of raw materials procurement, including cathode copper, ETP copper, silver anodes, brass and bronze scrap, and foundry/machine shop/plating consumables. Demonstrated ability to develop and implement cost reduction strategies, negotiate favorable contract terms, and manage import/export activities. Strong understanding of commodity pricing analysis, material requirements planning (MRP), and lean manufacturing principles. Proficiency in using ERP systems for procurement and inventory management. Excellent analytical, problem-solving, and communication skills, with the ability to build strong relationships with suppliers and internal stakeholders. Bachelor's degree in engineering, Supply Chain Management, or related field.
Bengaluru
INR 4.0 - 6.0 Lacs P.A.
Work from Office
Full Time
We are looking for a meticulous and proactive Executive - Electroplating to optimize our electroplating processes and ensure the highest standards of quality at Rapsri Engineering Products Co Pvt Ltd. As a key member of our manufacturing team, you will be responsible for managing electroplating bath chemistry, conducting chemical analysis, and troubleshooting process issues, with a strong focus on silver electroplating. You will play a crucial role in maintaining bath solutions, monitoring chemical consumption, and implementing continuous improvement projects to enhance electroplating productivity and minimize waste. The ideal candidate will possess in-depth knowledge of electroplating processes, waste treatment, and chemical handling procedures, ensuring compliance with safety and environmental regulations. Your ability to independently manage production and quality during your shift, along with your expertise in XRF analysis and other chemical analysis techniques, will be essential in achieving production targets and maintaining our reputation for high-quality components supplied to global OEMs. Responsibilities: Electroplating Process Management Manage and maintain electroplating bath chemistry, ensuring optimal performance and adherence to quality standards. Conduct regular chemical analysis using techniques such as XRF, pH measurement, turbidity measurement, wet analysis, and gravimetric analysis. Troubleshoot electroplating process issues, identifying root causes and implementing corrective actions to minimize downtime. Optimize electroplating parameters to enhance productivity, reduce chemical consumption, and improve coating quality. Monitor and control the consumption of key chemicals, ensuring efficient usage and minimizing waste. Implement and maintain electroplating standards to ensure consistent product quality and compliance. Production Quality Control Independently handle production and quality control during assigned shifts, ensuring adherence to production targets and quality standards. Perform inspections and testing of electroplated components, verifying coating thickness, adhesion, and other critical parameters. Implement and maintain production quality control systems to identify and prevent defects. Collaborate with cross-functional teams to resolve quality issues and implement corrective actions. Ensure compliance with customer specifications and industry standards for electroplating quality. Maintain accurate records of production output, quality control data, and process parameters. Waste Treatment and Environmental Compliance Manage waste treatment processes, including coagulation, precipitation, co-precipitation, and sedimentation, to ensure compliance with environmental regulations. Monitor and control the discharge of wastewater, ensuring that it meets regulatory requirements. Implement and maintain chemical handling procedures to minimize the risk of spills and environmental contamination. Ensure compliance with MSDS requirements for all chemicals used in the electroplating process. Identify and implement opportunities to reduce waste generation and improve waste treatment efficiency. Maintain accurate records of waste generation, treatment, and disposal activities. Safety and Chemical Handling Ensure adherence to chemical handling procedures and safety protocols to minimize the risk of accidents and injuries. Conduct regular safety inspections and audits to identify and correct potential hazards. Provide training to electroplating personnel on chemical handling procedures, safety protocols, and emergency response procedures. Maintain a clean and organized work environment, ensuring that all chemicals are properly stored and labeled. Implement and maintain emergency response plans for chemical spills and other incidents. Promote a culture of safety awareness and continuous improvement within the electroplating department. General Expectations and Past Experiences: Proven expertise in Silver Electroplating and Tin Electroplating processes with 1-3 years of relevant experience. Proficiency in Electroplating Bath Chemistry Management and Electroplating Process Optimization Strategies. Hands-on experience with XRF Analysis Proficiency and other Chemical Analysis Techniques Application. Strong knowledge of Waste Treatment Processes Implementation and Chemical Handling Procedures Adherence. Demonstrated ability to enhance Electroplating Productivity and optimize Anode Consumption. Excellent Problem-Solving Skills and Shift Management capabilities within a manufacturing environment. Solid understanding of Production Quality Control Systems and Safety Protocol Adherence.
Bengaluru
INR 20.0 - 25.0 Lacs P.A.
Work from Office
Full Time
We are looking for a seasoned Machine Shop Manager to spearhead our machining operations at Rapsri Engineering Products Company (REPCO). In this pivotal role, you will oversee a team of 100 operators and manage a diverse array of CNC turning machines and VMCs, ensuring the efficient machining of copper, brass, and bronze castings and forgings. Your primary focus will be to elevate our machining technology through the introduction of hydraulic fixturing, auto gauging systems, and robotic pick-and-place solutions. You will drive productivity improvements by implementing bottleneck analysis, single-piece flow methodologies, and CNC program optimization. A key aspect of your role will be reducing machining defects through the implementation of statistical quality control and operator self-inspection programs. You will champion flexible and lean manufacturing principles, facilitating frequent layout changes and optimizing workflows. The ideal candidate will be a dynamic leader with a proven track record in high-mix, medium-volume production environments, capable of driving significant enhancements in efficiency, quality, and cost-effectiveness. Responsibilities: Operational Leadership and Management Lead and manage a team of 100 operators within the machine shop, fostering a culture of continuous improvement and high performance. Oversee daily operations, ensuring efficient workflow, optimal resource utilization, and adherence to production schedules. Develop and implement strategies to improve overall equipment effectiveness (OEE) and reduce downtime. Manage the machine shop budget, monitoring expenses, and identifying cost-saving opportunities. Ensure compliance with safety regulations and company policies within the machine shop environment. Conduct regular performance reviews and provide coaching and development opportunities for team members. Technology Enhancement and Automation Spearhead the introduction of advanced machining technologies, including hydraulic fixturing, auto gauging systems, and low-cost automation solutions. Evaluate and implement robotic pick-and-place systems to improve efficiency and reduce manual handling. Collaborate with engineering and maintenance teams to optimize CNC programs and tooling for enhanced performance. Identify and implement opportunities for automation to reduce manpower requirements and improve throughput. Research and recommend new equipment and technologies to improve machining capabilities and efficiency. Oversee the integration of CAD/CAM software to streamline the design and manufacturing process. Process Improvement and Defect Reduction Implement lean manufacturing principles, including bottleneck analysis, single-piece flow, and SMED methodology, to optimize production processes. Introduce statistical quality control (SQC) and operator self-inspection programs to minimize machining defects. Conduct root cause analysis of defects and implement corrective actions to prevent recurrence. Optimize machining cycle times through CNC program optimization and combination cutting tools. Develop and maintain process documentation to ensure consistency and adherence to quality standards. Implement a preventive maintenance program to ensure the reliability and longevity of machining equipment. Quality Control and Assurance Establish and maintain quality control standards for all machining operations, ensuring adherence to customer specifications and industry best practices. Implement and monitor key performance indicators (KPIs) to track quality performance and identify areas for improvement. Oversee the calibration and maintenance of measuring equipment to ensure accuracy and reliability. Conduct regular audits of machining processes to identify and address potential quality issues. Collaborate with the quality assurance team to resolve customer complaints and implement corrective actions. Ensure compliance with Geometric Dimensioning and Tolerancing (GD&T) standards in all machining operations. Cross-Functional Collaboration and Stakeholder Management Collaborate with engineering, procurement, and sales teams to ensure alignment of production plans with customer demand. Work closely with suppliers to ensure timely delivery of high-quality materials and tooling. Communicate effectively with stakeholders at all levels of the organization to provide updates on machine shop performance and initiatives. Participate in cross-functional teams to address process improvement opportunities and resolve technical issues. Liaise with external vendors and consultants to evaluate and implement new technologies and best practices. Negotiate contracts with suppliers and service providers to ensure cost-effectiveness and quality. General Expectations and Past Experiences: Possess 15-20 years of progressive experience in machine shop management, with a strong focus on CNC machining of copper, brass, and bronze. Demonstrated expertise in lean manufacturing implementation, including bottleneck analysis, SMED, and single-piece flow methodologies. Proven ability to lead and motivate a large team of operators in a high-mix, medium-volume production environment. Strong technical skills in CNC programming, tooling management, and fixture design. Experience in implementing automation technologies, including robotic pick-and-place systems and auto gauging systems. Proficiency in CAD/CAM software and statistical quality control techniques. Excellent communication, problem-solving, and decision-making skills.
Bengaluru
INR 8.0 - 10.0 Lacs P.A.
Work from Office
Full Time
We are looking for a proactive and experienced Assistant Manager - Foundry Maintenance to spearhead our maintenance operations at Rapsri Engineering Products Co Pvt Ltd. This pivotal role involves ensuring the optimal performance and reliability of our state-of-the-art foundry equipment, including Inductotherm Induction Furnaces, Rautomead Continuous Casting Machines, and related accessories. The ideal candidate will lead a team of maintenance personnel, drive preventive and breakdown maintenance activities, manage spare parts inventory, and implement strategies to minimize downtime and improve equipment uptime. You will play a crucial role in enhancing our TPM initiatives, conducting root cause analysis, and controlling maintenance costs, all within a safe and compliant work environment. Your expertise will be instrumental in supporting our production of high-quality copper, brass, and bronze components for global OEMs. If you are passionate about equipment maintenance, have a strong background in foundry operations, and thrive in a dynamic manufacturing setting, we encourage you to apply and contribute to our continued success. This role demands a hands-on approach, excellent problem-solving skills, and the ability to work collaboratively across departments to achieve operational excellence. Responsibilities: Preventive and Breakdown Maintenance Develop, implement, and manage a comprehensive preventive maintenance (PM) program for all foundry equipment, including Inductotherm Induction Furnaces, Rautomead Continuous Casting Machines, and related accessories. Oversee and coordinate breakdown maintenance activities, ensuring timely and effective repairs to minimize equipment downtime. Conduct regular inspections of equipment to identify potential issues and proactively address them to prevent breakdowns. Maintain detailed records of all maintenance activities, including PM schedules, breakdown repairs, and equipment performance data. Collaborate with the production team to schedule maintenance activities that minimize disruption to production schedules. Ensure compliance with safety regulations and company policies during all maintenance activities. Equipment Reliability and Uptime Optimization Analyze equipment performance data to identify areas for improvement and implement strategies to enhance equipment reliability and uptime. Conduct root cause analysis (RCA) of equipment failures to identify underlying causes and implement corrective actions to prevent recurrence. Implement reliability engineering principles and practices to improve equipment design, maintenance procedures, and operating practices. Monitor equipment condition using techniques such as vibration analysis, thermography, and oil analysis to detect potential problems early. Develop and implement corrective actions to address equipment failures and improve overall equipment effectiveness (OEE). Work with vendors and suppliers to source high-quality replacement parts and ensure timely delivery. Spares Inventory Management Manage the inventory of spare parts for all foundry equipment, ensuring adequate stock levels to support maintenance activities. Develop and implement a spares inventory management system to track inventory levels, usage, and reorder points. Identify and source spare parts from reliable vendors, negotiating favorable pricing and delivery terms. Conduct regular audits of the spares inventory to ensure accuracy and identify obsolete or excess inventory. Implement strategies to optimize spares inventory levels, reducing carrying costs while ensuring availability of critical parts. Collaborate with the purchasing department to streamline the procurement process for spare parts. Maintenance Team Supervision and Development Supervise and mentor a team of maintenance technicians, providing guidance, training, and support to ensure their success. Schedule and assign work to maintenance technicians, ensuring efficient utilization of resources and timely completion of tasks. Conduct performance evaluations of maintenance technicians, providing feedback and identifying areas for improvement. Develop and implement training programs to enhance the skills and knowledge of maintenance technicians. Promote a culture of safety within the maintenance team, ensuring compliance with safety regulations and company policies. Foster teamwork and collaboration within the maintenance team and with other departments. Maintenance Budgeting and Cost Control Develop and manage the maintenance budget, ensuring efficient allocation of resources and cost-effective maintenance practices. Track maintenance expenses and identify opportunities to reduce costs without compromising equipment reliability. Negotiate contracts with vendors and suppliers to obtain favorable pricing for maintenance services and spare parts. Implement cost control measures to minimize waste and optimize resource utilization. Prepare regular reports on maintenance costs, performance, and key metrics. Monitor and control the consumption of consumables used in the foundry operations. General Expectations and Past Experiences: Proven experience in foundry maintenance, with a strong understanding of Inductotherm Induction Furnaces and Rautomead Continuous Casting Machines. Demonstrated ability to lead and manage a maintenance team, fostering a culture of safety, teamwork, and continuous improvement. Expertise in preventive maintenance (PM) program development and implementation, with a focus on optimizing equipment uptime and reliability. Proficiency in root cause analysis (RCA) methodologies and corrective actions implementation to address equipment failures effectively. Strong knowledge of spares inventory management and optimization, ensuring availability of critical parts while minimizing carrying costs. Excellent electrical troubleshooting and repair skills, with experience in PLC programming and hydraulic systems maintenance. Experience in maintenance budgeting and cost control, with a track record of reducing maintenance expenses without compromising equipment reliability.
Bengaluru
INR 15.0 - 25.0 Lacs P.A.
Work from Office
Full Time
We are looking for a seasoned Engineering Manager to spearhead component development and drive process innovation at Rapsri Engineering Products Ltd. As Engineering Manager, you will play a pivotal role in bridging marketing insights with manufacturing feasibility, leading cross-functional teams from initial customer drawings to final PPAP approval. The ideal candidate will champion technology change, spearhead value engineering projects, and mentor a team of die and fixture designers. This role demands a blend of technical acumen in areas like tool and die design, solid modeling, and manufacturing process optimization, alongside strong leadership skills to foster collaboration and drive results. Your expertise will be crucial in reducing costs, enhancing quality, and boosting productivity across our manufacturing processes, including casting, machining, and plating of copper, brass, and bronze components. If you are passionate about engineering excellence and thrive in a dynamic manufacturing environment, we encourage you to apply and contribute to our continued success in supplying global OEMs. Responsibilities: Component Development & Design Lead cross-functional teams in converting customer drawings into detailed internal manufacturing drawings, ensuring alignment with GD&T and design for manufacturability (DFM) principles. Develop accurate and detailed solid models for dies, castings/forgings, and machined components using SolidWorks or similar CAD software. Establish and document comprehensive manufacturing processes for new component development, ensuring adherence to quality standards throughout the PPAP process. Approve all engineering documentation required for customer approval, including material specifications, process parameters, and quality control procedures. Manage the prototyping process, including material selection, prototyping and tolerance stack-up analysis, ensuring timely delivery of functional samples. Collaborate with marketing to assess manufacturing feasibility and provide accurate cost estimations for new and existing components. Process Innovation & Technology Change Management Identify and implement technology changes and process innovations to reduce manufacturing costs, improve product quality, and increase overall productivity. Lead value engineering and application engineering projects to optimize component designs and manufacturing processes. Implement statistical process control (SPC) and failure mode and effects analysis (FMEA) methodologies to identify and mitigate potential manufacturing risks. Oversee the implementation of lean manufacturing principles and value stream mapping to optimize production flow and reduce waste. Evaluate and implement automation technologies to improve efficiency and reduce manual labor in casting, machining, and plating processes. Stay abreast of industry best practices and emerging technologies in casting, machining, and plating, and implement relevant advancements within the organization. Tooling & Fixture Design Management Lead and mentor a team of die and fixture designers in the development of high-quality tooling and fixtures for casting, machining, and plating operations. Oversee the design and fabrication of dies for permanent mold casting, ensuring optimal performance and longevity. Manage the design and construction of machining jigs and fixtures to ensure accurate and repeatable machining operations. Ensure that all tooling and fixture designs comply with relevant safety standards and regulatory requirements. Implement and maintain a robust document control system for all tooling and fixture designs and related documentation. Manage tooling inventory and maintenance schedules to minimize downtime and ensure optimal performance. Quality Assurance & Compliance Ensure adherence to all quality control procedures throughout the manufacturing process, from raw material inspection to final product testing. Lead the PPAP (Production Part Approval Process) activities, ensuring that all required documentation is complete and accurate. Implement and maintain a robust document control system to ensure compliance with industry standards and customer requirements. Conduct internal audits to ensure compliance with quality management system requirements. Address and resolve any quality issues or non-conformances in a timely and effective manner. Utilize data analysis and statistical process control (SPC) techniques to monitor and improve process performance. Team Leadership & Mentoring Provide leadership and guidance to a team of engineers and designers, fostering a culture of collaboration, innovation, and continuous improvement. Mentor junior engineers and designers, providing technical guidance and support to help them develop their skills and expertise. Conduct performance evaluations and provide feedback to team members to support their professional development. Delegate tasks and responsibilities effectively, ensuring that team members have the resources and support they need to succeed. Promote a safe and positive work environment, encouraging open communication and teamwork. Conduct regular team meetings to communicate project updates, address challenges, and solicit feedback. General Expectations and Past Experiences: Possess a Bachelor's degree in Mechanical Engineering or a related field, coupled with 1015 years of experience in a manufacturing environment specializing in machining, casting, and plating. Demonstrated expertise in tool and die design, fixture design, and solid modeling using software such as SolidWorks and AutoCAD. Proven track record of leading cross-functional teams in component development, from initial concept to PPAP approval. In-depth knowledge of manufacturing processes, including casting (sand, permanent mold, continuous), machining (CNC milling, turning, grinding), and plating (copper, brass, bronze). Strong understanding of GD&T (Geometric Dimensioning and Tolerancing) principles and their application in manufacturing drawings. Experience in implementing process innovation and technology change management initiatives to reduce costs, improve quality, and increase productivity. Exceptional leadership and communication skills, with the ability to effectively mentor and manage a team of engineers and designers.
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