Manager - Foundry Engineering

Role & responsibilities

• To design and improve methoding of new products through simulation software
• To standardize methoding and processes and prepare method cards for Ferrous and Non-Ferrous MoCs
• To achieve rejection and rework as per business targets
• To optimize cost of manufacturing through improvement in gross yield
• To plan daily visits to machine shop to understand and improve casting rework and rejection
• To plan and present Quality Improvements on Rejection, Rework and Yield Improvement
• To review, optimize and standardize process parameters and generate method cards
• To review and revise process parameters and method cards
• To review and design methoding of new products
• To co-ordinate and support to pattern shop in new pattern designing and manufacturing
• To review and suggest product design changes suitable to improve casting quality
• To able to make 3D methoding to incorporate the same in tooling manufacturing or 3D printing

Preferred candidate profile

• Knowledge of casting methoding in CIF, SGI and Steel castings
• Knowledge of casting processes 2 part No Bake and Lost Foam or Replicast and hands on experience of applicable methoding
• Knowledge of 3D printing would be preferred
• Knowledge and hands on working experience in CAD ProE or Catia
• Hands on work experience of simulation software, preferably Magma soft
• Ability to interpret the software results and co-relate with shop floor results
• Ability to improve casting yield and optimize process parameters
• Proficiency in the process of driving Root Cause Analysis and taking CAPA
• Knowledge of basic metallurgy of CI, steel and stainless steel
• Knowledge of sand property requirements for casting production
• Knowledge of heat treatment & upgradation processes
• Knowledge of product and systems

Perks and benefits

As per company standard