Control Engineer

KEY RESPONSIBILITY:

Key responsibilities are developing High-end PLC programs, integration with drive, interfacing with other devices/PCs/Computing platforms using different communication means & protocol, optimizing system performance, integrating new technologies, and troubleshooting system issues.

Primary Competencies

• Architectural design of system in control & communication point of view,
• Detail designs of control system ,
• High-end PLC (

  Siemens PLC only

  ) program development. Advance knowledge & Working experience in FBD , STL / SCL and basic exposure (optional) in GRAPH / SFC
• Practical experience in implementing motion control for industrial automation with advance knowledge of handling (any make) Drive and interfacing with PLC &
• Knowledge of WINCC or similar s/w for HMI development They work with various control system components, including PLCs, HMIs (Human Machine Interface), motion control hardware, and safety systems, to create and maintain automated processes.
• Should be working hands on scripting language currently.
• Should have drive knowledge.
• Should have motion control knowledge.

Job Description

• PLC Programming and Troubleshooting

• Develop, modify, and optimize PLC logic (LAD, FBD, SCL, etc.).
• Diagnose and troubleshoot PLC and I/O-related issues.
• Maintain logic consistency across machines and ensure standardization.

• Machine Automation & Commissioning

• Oversee control system integration with drive & industrial machines.
• Validate sensor/actuator interfacing, safety systems, and communication protocols.
• Ensure successful installation, configuration, and testing of PLCs.

• Documentation & Standard Operating Procedures (SOPs) management

• Prepare and maintain PLC logic documentation, I/O lists, wiring diagrams, and version control.
• Develop SOPs for machine operation, troubleshooting, and preventive maintenance.

• Team Coordination & Support

• Supervise or assist junior engineers and technicians.
• Coordinate with electrical, mechanical, and production teams for smooth operation.
• Act as a liaison between production and automation design teams.

• Safety & Compliance

• Ensure machine safety interlocks are functional and meet standards.
• Conduct risk assessments for automation systems.
• Adhere to safety norms like ISO 13849, IEC 61508, etc.

• Process Improvement & Upgrades

• Identify automation opportunities to improve cycle time, accuracy, or energy efficiency.
• Evaluate and implement PLC upgrades or migrations (e.g., S7-300 to S7-1500).
• Analyze machine downtime and propose corrective actions.

• SCADA/HMI Integration

• Oversee development or modification of HMI/SCADA screens (WinCC, TIA Portal).
• Monitor data logging, alarms, and historical trends.

• Reporting & Analytics

• Generate regular reports on machine performance, downtime causes, and PLC error logs.
• Present findings and suggestions to senior management.