Process Engineering Manager

Key Responsibilities

1. Process & Manufacturing Engineering

• Develop, evaluate, and optimize manufacturing processes for

  fabrication, tubular components, and paint shop operations

  .
• Troubleshoot process issues and implement

  corrective/preventive actions

  to improve efficiency and product quality.
• Lead

  Low-Cost Automation (LCA)

  and

  Kaizen

  projects to enhance productivity and reduce operational costs.
• Prepare and validate

  process documentation

  including SOPs, process flow diagrams, and control plans.

2. Fabrication & Welding Operations

• Oversee fabrication processes involving

  TIG & MIG welding

  , ensuring adherence to design and quality standards.
• Manage production of

  tubular and sheet metal parts

  , ensuring accuracy of fixtures, jigs, and weld assemblies.
• Support

  Tool Engineering

  in developing and maintaining production tooling for consistent quality output.

3. Paint Shop & Surface Coating

• Manage

  liquid paint and powder coating operations

  , including

  pretreatment, phosphating, and curing

  processes.
• Establish and control

  paint process parameters

  to ensure consistent coating thickness, finish, and adhesion.
• Implement paint material control, minimize wastage, and ensure environment, health, and safety (EHS) compliance.

4. Quality & System Implementation

• Demonstrate in-depth knowledge of

  DFMEA, FMEA, APQP, and PPAP

  for process and product validation.
• Collaborate with quality and design teams for

  first-time-right production

  , ensuring compliance to

  ISO / IATF 16949

  standards.
• Drive

  root cause analysis

  and implement

  continuous improvement plans

  based on quality feedback.

5. Lean Manufacturing & Industrial Engineering

• Apply

  Lean Manufacturing tools

  such as

  VSM (Value Stream Mapping)

  ,

  Line Balancing

  ,

  DILO (Day In the Life Of)

  , and

  TOC (Theory of Constraints)

  to streamline processes.
• Conduct

  facility layout planning, capacity analysis

  , and

  workforce optimization

  for improved operational flow.
• Manage

  production services

  including routings, cell manufacturing, material handling, and workflow management.

Key Skills & Competencies

• Fabrication, Tubular Manufacturing, TIG & MIG Welding
• Paint Shop & Powder Coating, Phosphating
• Process Engineering, Layout Inspection
• DFMEA / FMEA / APQP / PPAP
• Lean Manufacturing – VSM, Line Balancing, DILO, TOC
• Tool Engineering & Fixture Design
• Low-Cost Automation & Continuous Improvement
• Production Planning & Industrial Engineering