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Nopo Nanotechnologies
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Process Development Engineer

Process Development Engineer

Nopo Nanotechnologies

4 - 5 years

6 - 7 Lacs

bengaluru

Posted:None| Platform:

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Skills Required

process development engineer

Work Mode

Work from Office

Job Type

Full Time

Job Description

Role Purpose

The Process Development Engineer will lead the design, development, andoptimization of single-walled carbon nanotube (SWCNT) manufacturing processesfrom lab-scale to commercial scale. This includes parameter optimization,process reliability improvement, and adaptation of SWCNTs for targetedapplications such as membranes, battery dispersions, purification, and sorting.The role bridges R&D outputs with robust, scalable, and safe productionoperations.

KeyResponsibilities

1.Process Design & Optimization

- Develop and refine process parameters, control strategies, and scale-upcriteria for SWCNT production & its applications \u2013 membrane, sorting,battery dispersions etc., (A/R).

- Provide feasibility assessments and risk analysis for new processes andapplications (C).

- Specify process requirements including flow rates, pressures,temperatures, and material handling needs (C).

- Ensure processes meet application-specific performance metrics formembranes, battery dispersions, purification, and sorting (R).

2. Pilot Trials & Scale-Up

- Lead pilot trial planning andexecution, ensuring process performance aligns with design targets (R).

- Monitor and analyze trial data,proposing process adjustments for yield, purity, and consistency (A/R).

- Translate laboratory processes intoindustrial-scale operations while maintaining product quality andreproducibility.

3. Process Data Analysis & ContinuousImprovement

- Collect, analyze, and interpretprocess data for efficiency, yield, and purity metrics (A/R).

- Identify root causes of processdeviations and implement corrective actions (R).

- Link process variations tomechanical and operational factors, collaborating with mechanical engineeringteams to resolve issues (C).

4. Equipment & Systems Integration

- Collaborate with the Process Mechanical Engineer to ensure equipment canmeet process requirements and specifications (C).

- Define critical process data to be recorded and establish monitoringprotocols (C).

- Review and validate process control systems for scalability androbustness.

5.Documentation & Compliance

- Prepare process flow diagrams (PFDs), piping and instrumentation diagrams(P&IDs), and standard operating procedures (SOPs) for new and optimizedprocesses (R).

- Conduct process hazard assessments in alignment with EHS compliancerequirements (R).

- Maintain thorough documentation for operations handover and regulatorycompliance.

6.Cross-Functional Collaboration

- Work with Quality & Operations teams to submit process data andensure product meets specifications (R).

- Provide process-related insights to the operations team for seamlessscale-up and commercial production.

- Engage with customers and applications engineers to align process outputswith end-use performance needs (R).

Additional Responsibilities for SWCNTApplications Scale-Up

- Develop tailored dispersion / sorting protocols for SWCNTs indifferent media (e.g., battery electrolytes, solvents, membrane castingsolutions).

- Evaluate and integrate new nanomaterial processing technologies forcompetitive advantage.

Skillset & Experience Requirements

Core Skills (Required)

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Process Development Engineer