Process Design Engineer

Job Description — Process Design Engineer

Position Title: Process Design Engineer
Department: Engineering / Process Design
Location: Khed Shivapur, Pune
Reports To: Lead Engineer

Job Summary

The Process Design Engineer is responsible for developing, evaluating, and optimizing process designs to ensure efficient, safe, and cost-effective plant operations. The role involves conceptual and detailed process engineering, preparation of process documentation, and coordination with multidisciplinary teams to deliver engineering projects from concept to commissioning.

Key Responsibilities

• Develop process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), heat and material balances, and equipment data sheets.
• Perform process simulations and calculations (mass/energy balance, hydraulic design, pressure drop, sizing of equipment or Gas Pressure Regulators, etc.).
• Specify and design key process equipment such as compressors, heat exchangers, vessels, and control valves.
• Prepare and review engineering documents including design basis, process descriptions, and operating manuals.
• Provide technical support during procurement, construction, commissioning, and operation stages.
• Design and optimize pressure regulating systems and Gas metering systems including Filtrations skids, Knock out Drums, Heaters etc.
• Prepare process design basis, sizing calculations, and P&IDs for city gate stations, district regulating stations.
• Conduct flow and pressure drop analysis using software tools.
• Develop material specifications and equipment datasheets for filters, meters, regulators, and valves or any other process equipment as per client requirements.
• Ensure designs comply with international design codes, standards, and safety regulations and PNGRB, OISD, API, IGEM ASME standards.
• Coordinate with civil, electrical, and instrumentation teams for integrated facility design.
• Support field teams during commissioning and troubleshooting.
• Prepare and review safety and operating procedures.

Qualifications and Skills

• Education: Bachelor’s degree in Mechanical Chemical Engineering / Process Engineering or equivalent.
• Experience: 2–10 years (depending on level) in process design and engineering.
• Software Proficiency: Aspen HYSYS, AutoCAD, PIPE-FLO, or equivalent simulation tools.
• Skills: Strong analytical and problem-solving abilities, familiarity with PFDs/P&IDs, excellent documentation and communication skills.
• Knowledge: Process safety, plant layout design, and equipment selection.
• Knowledge of PNGRB codes and CGD design standards.
• Hands-on experience with GIS tools or hydraulic modeling software.
• Familiarity with CNG and PNG system layouts.
• Strong attention to safety and operational reliability

Job Type: Full-time

Pay: ₹321,179.94 - ₹1,253,895.11 per year

Benefits:

• Commuter assistance
• Provident Fund

Work Location: In person