Engineer - Mold Flow Analyst (Aluminium Die casting)

G Plast

3 - 6 years

3 - 5 Lacs

pollachi

Posted:12 hours ago| Platform:

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Skills Required

mold flow analysis aluminium die casting

Work Mode

Work from Office

Job Type

Full Time

Job Description

Role & responsibilities

Perform
filling, solidification, cooling, and stress simulations
for HPDC parts and dies using software (MAGMASoft, ProCAST, FLOW-3D, etc.).
Predict and analyze potential
casting defects
(porosity, shrinkage, cold shuts, air entrapment, soldering, hot spots, etc.) and provide corrective actions.
Part Feasibility & Design for Manufacturability
Review
3D part models
for die-castability and suggest
design modifications
for manufacturability, defect prevention, and cost reduction.
Work with Product Design & Customer teams during
APQP / NPD stages
for feasibility sign-offs.
Collaborate with Tool Designers on
gating, runner, overflow, and venting system layouts
.
Provide simulation-backed recommendations for
die material selection, inserts, and design improvements
.
Work with
Tool Room, Process Engineering, and Production
teams for first-time-right tool trials.
Support
supplier/toolmaker technical reviews
with simulation insights.
Prepare
detailed mold flow reports
, design validation documents, and lessons learned.
Develop
checklists, simulation guidelines, and design standards
for HPDC parts & tools.

Preferred candidate profile

Software knowledge
: MAGMASoft, FLOW-3D, ProCAST, or equivalent.
Sound knowledge of
die casting process & die/tool design
.

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