AM / DM - Tool design and development (Industrialization)

Role & responsibilities

• Should have hands on experience in tool design, tool development and tool selection.
• Lead the industrialization of plastic components from design freeze to SOP (Start of Production) for a green field industry,
  
• Conduct Design for Manufacturability (DFM) reviews and drive improvements for tool and part design.
  
• Interpret and analyze Mold Flow simulations to optimize gate location, cooling, and fill patterns.
  
• Evaluate and select appropriate plastic materials (especially Nylon, PA6, PA66, PBT, PC, etc.) based on application requirements, environmental conditions, and mechanical performance.
  
• Collaborate with design, quality, and purchasing teams for timely industrialization and localization of plastic components.
  
• Support tool design, build, trials, and validation for injection molds.
  
• Drive cost, quality, and lead time improvements with existing and new injection molding suppliers.
  
• Audit and develop injection molding vendors across India to meet quality and capacity requirements.
  
• Work with testing and validation teams to ensure parts meet functional and regulatory requirements.
  
• Troubleshoot molding-related issues during development and post-SOP stages.
  
• Create and maintain project documentation including technical reports, PPAP documents, and validation plans.
  

Preferred candidate profile

• Bachelors degree in Mechanical / Polymer / Plastics Engineering or related field. or Diploma in tool and die making from NTTF
  
• Minimum 5-10 years of experience in plastic part industrialization, especially in injection molding.
  
• Proficient in DFM, mold flow simulation (Moldex3D / Autodesk Moldflow), tool design concepts, and GD&T.
  
• In-depth knowledge of engineering plastics, especially nylon-based materials, their processing behavior, and application suitability.
  
• Experience in working with automotive or industrial OEMs and Tier 1 suppliers preferred.
  
• Familiarity with ISO / IATF 16949 processes.
  
• Strong problem-solving skills, hands-on approach, and ability to work independently and cross-functionally.
  
• Excellent communication and supplier negotiation skills.
  
• Willing to travel across India for supplier visits and tool trials.